Packing Lithium-Ion Module With Module Status "Warning" (Critical)

Information 

• The lithium-ion battery must only be packed by an appropriately trained and authorized person using the additional instructions "Packing critical batteries in new metal containers".
• Metal containers and hollow glass granulate (Extover® or PyroBubbles®) are required for packing a critical battery.
• The metal container and hollow glass granulate are supplied by a logistics expert named by Porsche, who will take away the packed battery (Europe).
• The metal container and hollow glass granulate are available from the dealer organization in the event of a critical battery (rest of the world).
• The critical battery must only be packed in a designated work area.
• The lithium-ion battery with battery status "Warning" (critical) must be disposed of i n accordance with local legal requirements and transport regulations.

1. Mask terminals of the lithium-ion module.
2. Open metal container.
3. Measure 25 cm from the floor inside the metal container -1-  and mark this on the container wall (inside) using a water-resistant marker -2-  .

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   Height marking (shown as an example"

4. Wear protective clothing, breathing mask as wall as goggles and protective gloves.
5. Position air extraction hose -2-  in the metal container -1-  in order to extract the dust and switch on the air extraction system.

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   Extraction (shown as an example)

6. Fill hollow glass granulate -2-  into the metal container -1-  up to a height of 25 cm until the line marked on the inner wall of the container is completely covered by hollow glass granulate.

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   Filing hollow glass granulate

7. Place lithium-ion module on hollow glass granulate in the metal container.

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   Sample illustration

   1. 7.1
      IMPORTANT: The gap -A-  between the lithium-ion module and metal container must be at least 12 cm.
   2. 7.2
      IMPORTANT: It must be possible to cover the lithium-ion module with at least 25 cm of hollow glass granulate from above.

   Information 

   IMPORTANT: The metal container must be completely filled with hollow glass granulate, right up to the top edge.
8. Fill the metal container up to the top edge with -1-  hollow glass granulate -2-  .

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   Filled metal container (shown as an example)

9. Close the metal container and secure it with the tension locks.
   1. 9.1 Visually inspect the lid seal on the -2-  metal container -1-  .

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      Visual inspection (shown as an example)

   2. 9.2 If necessary, adjust the tension locks -2-  using a lock nut so that the metal container lid -1-  is firmly sealed.

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      Adjust tension locks.

10. Affix hazardous goods stickers -2-  to the long side of the metal container -1-  in a clearly visible position.
11. Affix the UN 3480 sticker -3-  to the long side of the metal container -1-  next to the hazardous goods sticker.
12. Affix the part number (sticker) -4-  of the battery to the long side of the metal container -1-  next to the UN 3480 sticker, or write it in clearly legible writing using a water-resistant marker.

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    Labelling (shown as an example)