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Home >> Porsche >> 2017 >> Macan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 787 (5X - Body - General) >> WM 5X00IN Working with body structural foam >> Working with body structural foam >> Preparing bonding surfaces >> Joining process

Joining process

WARNING: This page is about a different car, the 2016 Porsche Macan and 2015 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Information 

Adhesive cartridges must only be used with piston-driven applicator guns.

  1. Prepare bonding gun Hand-cartridge gun WE 1141  or Pneumatic gun, 18 bar WE 1672  or Pneumatic cartridge gun WE 1710  .
  2. Press out adhesive without the mixing tube until both components emerge from the cartridge.
  3. Fit mixing tube on the cartridge and check that adhesive comes out.
    G12888383Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1. Make sure that the two-component adhesive is mixed evenly in the mixing tube.
    2. 3.2. Before applying adhesive to the joints, apply a 10 cm long bead of adhesive to a paper towel or similar item and dispose of it later.
    3. 3.3. Also apply a 10 cm long bead of adhesive to a paper towel or similar item as a test.
  4. Apply adhesive.
  5. Join components.
    1. 5.1. Join parts, secure them and weld, rivet and screw them within the processing time.

      The joining process must take place immediately after applying adhesive in order to guarantee high quality and reliable bonding.

      Otherwise, the adhesive bead must be removed and the bonding surface must be prepared again before re-applying adhesive.

      When adhesive oozes out along the entire length of the joint on both sides, enough adhesive has been applied.

  6. Remove any excess adhesive.
    1. 6.1. Remove most of the excess adhesive with a clean cloth.
    2. 6.2. Give visible surfaces a final clean with a cloth soaked in acetone.

      Hardened material can only be removed by mechanical means.