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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (82 - Auxiliary Heating) >> WM 825419 Removing And Installing Fuel Line (All Models) >> Installing Fuel Line >> Installing Fuel Line - Fuel Pump To Tank

Installing Fuel Line - Fuel Pump To Tank

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Information 

  1. Push the line through forwards -Arrow A-  , connect to the fuel pump -Arrow B-  and fasten with a new hose clamp -C-  .
    Fig 1: Installing Fuel Line (Fuel Pump To Tank)
    G09414286Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Press line into holder and close the holder -Arrow D-  until the locking tab can be felt to engage.
  3. Push the line through up along the tank -Arrow E-  and press into holder -Arrow F-  until it can be felt to engage.
  4. Push line onto tank connection -Arrow A-  until retaining clip -Arrow B-  is felt to engage.
    Fig 2: Pushing Line Onto Tank Connection
    G09414287Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Press fuel line into the holder -Arrow C-  until it is felt to engage.
  6. Install cover -Arrow A-  and screw down with the fastening nuts -Arrows 6-. → Tightening torque: 6.5 ftlb. 
    Fig 3: Pressing Fuel Line Into Holder
    G09414288Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Fold back floor carpeting -Arrow B-  .
  8. Install bracket with seat-belt buckle -Arrow C-  and screw down using fastening screws -5-  . → Tightening torque: 37 ftlb. 
  9. Fold back rear seat -Arrow A-  , press front edge downwards -Arrow B-  and push to rear -Arrow C-  .
    Fig 4: Installing Bracket And Seat-Belt Buckle
    G09414289Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Press fuel tank upward -arrow-  and tighten the fastening screws -Arrows 4-  . → Tightening torque: 24 ftlb. 
    Fig 5: Locating Fuel Tank Fastening Screws
    G09414290Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Secure cover with fastening screws -Arrows 3-  . → Tightening torque: 1.5 ftlb. 
    Fig 6: Locating Cover Fastening Screws
    G09414291Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Fill the fuel line. → Installing Fuel Line - Fuel Pump To Tank