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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 78 (20 - Fuel Supply, Control) >> WM 206619 Removing And Installing Fuel Pump (In-Tank Fuel Pump) On DFI Engines >> Preliminary Work >> Notes

Preliminary Work: Notes

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Danger of poisoning from fuels!

→ Gasoline is toxic.

→ Inhaling vapours can cause irritation of the mucous membranes and eyes.

→ It can be carcinogenic. It represents a serious risk to health when inhaled, touched or swallowed over longer periods.

→ Only work on the fuel system in well-ventilated rooms.

→ Wear protective gloves that are fuel-resistant.

→ Wear a breathing mask with active charcoal filter; do not breathe in any fuel vapours.

→ Ensure that there is adequate ventilation and extract all fuel vapours.

→ Before opening the fuel lines or fuel hoses, relieve the fuel pressure.

→ Collect escaping fuel, absorb it if necessary with a suitable binding material and dispose of properly.

→ Pay attention to cleanliness when working on the fuel system.

WARNING: Danger of fire from fuel!

→ Keep clear of ignition sources.

→ Do not smoke.

→ Disconnect battery.

→ Danger of fire due to naked flames and sparks, e.g. during welding or grinding work.

→ Danger of fire due to escaping fuel, e.g. on hot engine components or due to electrostatic charge. Allow engine to cool down.

→ Secure the vehicle, e.g. with a warning sign.

→ Change any clothing soaked with fuel immediately.

→ In case of fire, use CO2 or dry powder fire extinguishers.

  1. Empty the fuel tank.

    Relieve the fuel pressure =>

    1. Switch off the ignition.
    2. Pull out fuses 13 and 14.
    3. Start the engine and wait until the engine starts up automatically.
  1. Loosen rear seat and fold it up. Secure to the headrest using a piece of wire if necessary. → Removing Rear Seat
  2. Loosen the reinforcement plate for the seat-belt buckle. To do this, loosen the three fastening screws and twist the plate with the seat-belt buckle to the side. Do not use the same fastening screws again.
  3. Loosen the cap (figure shows both) -arrows-  . To do this, remove the carpeted floor. Then loosen the four fastening nuts and remove the cap.
    Fig 1: Locating Fastening Nuts On Caps
    G09409904Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Fig 2: Identifying Left And Right Connection Units
    G09409905Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. Connecting flange with pressure regulator
    2. Connecting flange with fuel filter
  4. Disconnect all connections on the relevant connection unit. Pull off cable plug.
    Fig 3: Locating Fuel Supply And Connection Points On Connection Unit (Illustration On Right)
    G09409906Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Open each cap using special key T10202  and lift up the connection unit (cap).
    Fig 4: Locating Special Tool On Cap
    G09409907Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information