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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 78 (20 - Fuel Supply, Control) >> WM 206602 Checking Fuel Pumps - Delivery Rate >> Preliminary Work

Preliminary Work

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Toxic substances
  • Danger of poisoning or suffocation
  • Danger of burns to the eyes and skin

→ Ventilate the work area well.

→ Never ingest or inhale.

→ Read specific information on the Hazard Sheet.

→ Wear personal protective gear.

→ Do not smoke, eat or drink in the work area.

WARNING: Highly inflammable or explosive materials
  • Danger of fire or explosion

→ Avoid contact with hot parts or sources of ignition.

→ Use suction to remove ignitable vapours.

→ Attach warning sign in a clearly visible position.

Information 

If the delivery pumps in the fuel tank are dirty or blocked, then symptoms of a poor fuel delivery rate will frequently occur at very low fuel levels. Therefore, if you suspect that the delivery pumps are dirty or blocked, check the hoses immediately. A piping diagram and assembly overview are shown in the information section for the fuel pumps. → 206619 REMOVING AND INSTALLING FUEL PUMP (IN-TANK FUEL PUMP) ON DFI ENGINES 

Information 

  1. Connect a charger to the vehicle battery. → WM 2X00IN BATTERY TRICKLE CHARGING (EXCEPT CAYENNE TURBO S, CAYENNE DIESEL, CAYENNE S TRANSSYBERIA TIP, CAYENNE TRANSSYBERIA MAN, CAYENNE GTS TIP "PORSCHE DESIGN EDITION 3")
  2. Carry out a fuel low-pressure check. → 200201 CHECKING FUEL PRESSURE (LOW PRESSURE) ON DFI ENGINES 
  3. Relieve the fuel pressure.
    1. 3.1. Switch off ignition.
    2. 3.2. Pull out fuse 13 and 14.
    3. 3.3. Start the engine and wait until the engine starts up automatically.
  4. Enable access to the fuel pump.
    1. 4.1. Release rear seat, fold up and use a wire to prevent it falling down again. → Removing Rear Seat
    2. 4.2. Loosen reinforcement plate for right seat-belt buckle. → WM 691219 REMOVING AND INSTALLING REAR THREE-POINT BELT
    3. 4.3. Uninstall the right lid.
      Fig 1: Locating Fastening Nuts On Caps
      G09409893Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 4.3.1. Remove the carpeted floor.
    5. 4.3.2. Loosen the four fastening nuts -arrows-  .
    6. 4.3.3. Remove the right lid.
  5. Enable access to the central electrics box.
    1. 5.1. Open the cover over the central electrics box.
    2. 5.2. Open the central electrics box cover.
      Fig 2: Locating Central Electrics Box Cover And Mounting Bolts
      G09409894Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 5.2.1. Unscrew four fastening screws -arrows-  .
    4. 5.2.2. Remove cover.