LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (55 - Lids, Flaps) >> WM 551719 Removing And Installing Lower Part Of Lock (Front) (All Models) >> Installing Lower Part Of Lock At The Front >> Install Front Lock Lower Part

Install Front Lock Lower Part

WARNING: This page is about a different car, the 2010 Porsche Cayenne, 2009 Porsche Cayenne, and 2008 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Front Lock Lower Part
G09421372Courtesy of PORSCHE CARS NORTH AMERICA, INC.
Fig 2: Identifying Front Lock Lower Part
G09421373Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Install lower part of lock.
    1. 1.1. Insert lower part of lock -14-  into lock support -1- (-arrow A-). 
      Fig 3: Inserting Lower Part Of Lock
      G09421374Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      The holes in the lower part of the lock -14-  and the thread in the lock support -1-  must be aligned in centre position.

    2. 1.2. Screw in fastening screws -12-  and -13-  and tighten to the specified tightening torque. → Tightening torque: 9 Nm (6.5 ft lbs.)+/-1 Nm (+/-0.5 ft lbs.) 
      Fig 4: Installing Lower Part Of Lock Fastening Screws
      G09421375Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 5: Identifying Fastening Screws
      G09421376Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Install contact switch for engine compartment light → Installing Contact Switch For Engine Compartment Light .
  3. Install emergency release cable and front section of cable for front lid lock → Removing Rear Section Of Cable, Emergency Release Cable, And Front Section Of Cable 
  4. Install lock support.
    1. 4.1. Insert lock support -1- (-arrow B-)  and push emergency release cable -5-  and front section of cable for front lid lock -9-  into the lock mount at the same time (-arrows C-). 
      Fig 6: Installing Lock Support
      G09421377Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2. Swivel lock support -1-  upwards (-arrow D-)  and move it up (-arrow E-). 
      Fig 7: Installing Lock Support
      G09421378Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 8: Installing Lock Support
      G09421379Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 9: Removing Mounting Fastening Screws
      G09421380Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fasten lock support.
    1. 5.1. Push wire harness -3-  over the lock support -1- (-arrow F-),  then hold lock support -1-  and insert it down into the air guide -11- (-arrows G-)  .
      Fig 10: Pushing Wire Harness
      G09421381Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 11: Inserting Air Guide
      G09421382Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 5.2. Screw in fastening screws -10-  and tighten hand-tight.
      Fig 12: Removing Mounting Fastening Screws
      G09421383Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 13: Identifying Front Lid Lock Cable
      G09421384Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Connect cable for front lid lock.
    1. 6.1. Engage front section of cable for front lid lock -9- (-arrow H-)  and close lid -8-  at connection piece -6- (-arrow I-)  until the locking lugs -7-  engage audibly.
      Fig 14: Connecting Cable For Front Lid Lock
      G09421385Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 15: Identifying Locking Lugs
      G09421386Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 6.2. Clip the connection piece -6-  to the body (-arrow K-). 
      Fig 16: Installing Clip Of Connection Piece
      G09421387Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Clip in emergency release cable.
    1. 7.1. Clip in emergency release cable -5- (-arrows L-)  .
      Fig 17: Installing Clip Of Emergency Cable
      G09421388Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 18: Installing Clip Of Emergency Cable
      G09421389Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 19: Identifying Radiator Bracket Screw (Upper)
      G09421390Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 20: Identifying Radiator Bracket Screw (Lower)
      G09421391Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Secure wiring harness.
    1. 8.1. Press temperature sensor -4-  into the lock support -1- (-arrow M-)  .
      Fig 21: Pressing Temperature Sensor Of Lock Support
      G09421392Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 8.2. Clip in wire -3- (-arrows N-)  .
      Fig 22: Installing Clip Wire
      G09421393Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 8.3. Connect plug connection -2-  until the locking lug (-arrow-)  engages audibly (-arrows O-)  and clip it onto the lock support -1- (-arrow P-)  .
      Fig 23: Connecting Plug Connection
      G09421394Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Adjust lock support.
    1. 9.1. Close front lid and check that the upper part of the lock engages correctly into the lower part of the lock. Adjust the position of the lock support -1-  if necessary by moving it as required.
    2. 9.2. Tighten fastening screws -10-  to the specified tightening torque → Tightening torque: 9 Nm (6.5 ft lbs.)+/-1 Nm (+/-0.5 ft lbs.). 
      Fig 24: Removing Fastening Screws With Specified Torque
      G09421395Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Install front apron → Installing front apron .
  11. Install front and side covers in engine compartment → Installing front trim (engine compartment) .