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Home >> Porsche >> 2016 >> Cayman GTS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 230 (37 Automatic Transmission - Actuation, Housing -- 92A Cayenne) >> WM 373519 Removing And Installing Automatic Transmission (Cayenne) >> Installing Automatic Transmission

Installing Automatic Transmission

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WARNING: Hot fluid
  • Danger of scalding

→ Let the fluid cool down.

→ Wear personal protective gear.

Information 

CAUTION: ATF pump can be damaged if not installed correctly.
  • Risk of shearing off drivers on ATF pump pinion

→ Precisely align cut-outs on the converter hub with the drivers on the ATF pump pinion

→ Install the converter slowly and carefully

NOTE: Torque converter installed incorrectly
  • Risk of damage to transmission and torque converter

→ Always observe installation dimension

→ When securing the transmission, check that the torque converter can turn freely and is not jammed.

→ Do not use force when screwing the engine and transmission together

  1. Before installing the transmission, make sure that the torque converter is inserted correctly in the transmission  .

    Check installation dimension -a-  .

    Control value 22.1 mm 

    Fig 1: Checking Installation Dimension For Torque Converter
    G09934504Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • To position the converter with respect to the screwed opening in the driver plate, insert special tool centering pin into the converter -arrows- and move transmission in  .
      Fig 2: Locating Centering Pins In Converter
      G09934505Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Guide in transmission. Fit vent line -arrows-  for the transfer gear and insert special tool Centering Pin 9689  into the converter.
    Fig 3: Locating Vent Line On Transmission
    G09934506Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Screw in fastening screws used to secure transmission to engine. To do this, screw in four screws on the engine side and six screws on the transmission side.
    1. -1-  - → Tightening Torque: 80 Nm (59 ft. lb.) 
    2. -2a-  - → Tightening Torque: 80 Nm (59 ft. lb.) 
    3. -2-  - → Tightening Torque: 80 Nm (59 ft. lb.) 
    4. -3-  - → Tightening Torque: 45 Nm (33 ft. lb.) 
    5. -4-  - → Tightening Torque: 80 Nm (59 ft. lb.) 
    6. -5-  - → Tightening Torque: 80 Nm (59 ft. lb.) 
      Fig 4: Locating Fastening Screws Securing Transmission To Engine
      G09934507Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Screw in new converter screws through the opening in the starter using special tool 3/8" - 5/16" bit connector and Torx T55 bit screwdriver insert Nr. 42-1  . → Tightening Torque: 85 Nm (63 ft. lb.) 
    Fig 5: Locating Starter Opening With Converter Screw
    G09934508Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Turn the crankshaft further for the next converter screw using a Socket-Wrench Insert 9714  .
    Fig 6: Turning V6 Engine
    G09934509Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Fit safety clip -A-  on the selector lever cable and press cable onto the ball joint -arrow-  .
    Fig 7: Locating Cable Connection To Transmission
    G09934510Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Press selector lever cable onto ball joint -arrow-  .
  8. Fit sealing caps into the converter bell housing from below.
    Fig 8: Locating Caps On Bottom Of Converter Bell Housing
    G09934511Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Screw in fastening screws securing coolant pipes to the converter bell housing -arrows-  . → Tightening Torque: 9 Nm (6.5 ft. lb.) 
    Fig 9: Locating Coolant Pipes On Converter Bell Housing
    G09934512Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Screw in fastening screw securing ATF line to transmission -arrow-  . → Tightening Torque: 25 Nm (19 ft. lb.) 
    Fig 10: Locating ATF Line On Transmission
    G09934513Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Install ATF line holder on converter bell housing. → Tightening Torque: 10 Nm (7.5 ft. lb.) 
  12. Install starter → INSTALLING STARTER - section on "Installing".
  13. Screw in fastening screws -arrows-  securing heat shield to transmission. → Tightening Torque: 10 Nm (7.5 ft. lb.) 
    Fig 11: Locating Heat Shield On Transmission And Screws
    G09934514Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  14. Install heat shield on all-wheel final drive -arrows-  . → Tightening Torque: 10 Nm (7.5 ft. lb.) 
    Fig 12: Locating Heat Shield On All-Wheel Final Drive
    G09934515Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Unscrew ATF inspection plug -2-  and fill with ATF until a constant discharge is visible at the lifting tube.
    1. 15.1. Screw in ATF inspection plug. → Tightening Torque: 70 Nm (52 ft. lb.) 
      Fig 13: Identifying Oil Drain And Inspection Plug
      G09934516Courtesy of PORSCHE CARS NORTH AMERICA, INC.