LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 137 (53 - Body Rear - CARRERA (997)) >> WM 536155 Replacing Inner Side Section (Except CABRIO Models) >> Removing Inner Side Section >> Removing Inner Side Section (Lower Part)

Removing Inner Side Section (Lower Part)

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Inner Side Section Component Location (Lower Part)
G09823460Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove outer rear wheel housing. → 536855 REPLACING REAR WHEEL HOUSING  - section on "Removing"
  2. Remove center side member. → 514855 REPLACING CENTRE SIDE MEMBER - section on "Removing"
  3. Milling off spotwelds
    1. 3.1. Mill off spotwelds in areas -A, B, C, D-  using a spotweld cutter.
      Fig 2: Identifying Milling Off Spotwelds Areas A, B, C, D Using Spotweld Cutter
      G09823461Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Milling off spotwelds
    1. 4.1. Mill off spotwelds in areas -A, B, D, F-  using a spotweld cutter.
    2. 4.2. Mill off spotwelds in areas -C, E-  using a spotweld cutter (2 plate thicknesses).
      Fig 3: Identifying Milling Off Spotwelds Areas C, E Using Spotweld Cutter (2 Plate Thicknesses)
      G09823462Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Loosening bonded joint
    1. 5.1. Bend up sheetmetal bracket -Arrow A-  .
    2. 5.2. Heat up bonded joint in area -B-  using a Leister Elektron Hot-Air Gun   .
      Fig 4: Loosening Bonded Joint
      G09823463Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Milling off spotwelds
    1. 6.1. Mill off spotwelds in areas -A, C, E-  using a spotweld cutter.
    2. 6.2. Mill off spotwelds in areas -B-  and -D-  using a spotweld cutter (2 plate thicknesses).
      Fig 5: Identifying Milling Off Spotwelds Areas B And D Using Spotweld Cutter (2 Plate Thicknesses)
      G09823464Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Milling off spotwelds
    1. 7.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter.
      Fig 6: Identifying Milling Off Spotwelds Areas A And B Using Spotweld Cutter
      G09823465Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Milling off spotwelds
    1. 8.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter.
      Fig 7: Identifying Milling Off Spotwelds Areas A And B Using Spotweld Cutter
      G09823466Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Separating inert-gas welded seams
    1. 9.1. Separate inert-gas welded seams in area -A-  using a parting grinder.
      Fig 8: Separating Inert-Gas Welded Seams
      G09823467Courtesy of PORSCHE CARS NORTH AMERICA, INC.


Fig 1: Inner Side Section Component Location (Lower Part)
G09823508Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove outer rear wheel housing. → 536855 REPLACING REAR WHEEL HOUSING  - section on "Removing"
  2. Remove center side member. → 514855 REPLACING CENTRE SIDE MEMBER - section on "Removing"
  3. Milling off spotwelds
    1. 3.1. Mill off spotwelds in areas -A, B, C, D-  using a spotweld cutter.
      Fig 2: Identifying Milling Off Spotwelds Areas A, B, C, D Using Spotweld Cutter
      G09823509Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Milling off spotwelds
    1. 4.1. Mill off spotwelds in areas -A, B, D, F-  using a spotweld cutter.
    2. 4.2. Mill off spotwelds in areas -C, E-  using a spotweld cutter (2 plate thicknesses).
      Fig 3: Identifying Milling Off Spotwelds C, E Using Spotweld Cutter (2 Plate Thicknesses)
      G09823510Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Loosening bonded joint
    1. 5.1. Bend up sheetmetal bracket -Arrow A-  .
    2. 5.2. Heat up bonded joint in area -B-  using a Leister Elektron Hot-Air Gun   .
      Fig 4: Loosening Bonded Joint
      G09823511Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Milling off spotwelds
    1. 6.1. Mill off spotwelds in areas -A, C, E-  using a spotweld cutter.
    2. 6.2. Mill off spotwelds in areas -B-  and -D-  using a spotweld cutter (2 plate thicknesses).
      Fig 5: Identifying Milling Off Spotwelds Areas B And D Using Spotweld Cutter (2 Plate Thicknesses)
      G09823512Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Milling off spotwelds
    1. 7.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter.
      Fig 6: Identifying Milling Off Spotwelds Areas A And B Using Spotweld Cutter
      G09823513Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Milling off spotwelds
    1. 8.1. Mill off spotwelds in areas -A-  and -B-  using a spotweld cutter.
      Fig 7: Identifying Milling Off Spotwelds A And B Using Spotweld Cutter
      G09823514Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Separating inert-gas welded seams
    1. 9.1. Separate inert-gas welded seams in area -A-  using a parting grinder.
      Fig 8: Separating Inert-Gas Welded Seams
      G09823515Courtesy of PORSCHE CARS NORTH AMERICA, INC.
scientia non olet · About LEMON Manuals