LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 130 (97 - Cables -- CARRERA (997)) >> WM 976555 Replacing Wire Harness For Anti-Lock Brake System (Abs) (All Models) >> Installing Wire Harness For Anti-Lock Brake System (ABS) >> Installing Rear ABS Wire Harness

Installing Rear ABS Wire Harness

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place socket in installation position -arrow A-  and screw on the fastening nut. → Tightening torque: 10 Nm (7.5 ft. lb.) 
    Fig 1: Connecting Plug Connection For Rear Wheel Sensor
    G09831425Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Plug in the two connectors -arrow B-  .
  3. Fold back the cable retainer -arrow C-  until it engages correctly at the connectors.
  4. Press the ABS wire harness into the supports by pressing on the rubber sleeves -arrows-  .
    Fig 2: Pressing ABS Wire Harness Into Supports
    G09831426Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Push the ABS wire harness inward -arrow-  .
    Fig 3: Pushing ABS Wire Harness
    G09831427Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Only for vehicles with TPM.

  6. Cut through the rubber sleeve -a-  and insert the HBA line -arrow A-  . Stick the rubber sleeve together at the cut edge -a-  using a commercially available PUR adhesive and seal. Press the rubber seal into the opening -arrow B-  .
    Fig 4: Pressing Rubber Seal
    G09831428Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Select a place for the joint where there is enough space to join all the lines present.

    Do not cut the lines too short in case they have to be laid in a different position if there is insufficient space in the area of the joint.

    Information 

    The greatest care must be used in the individual work steps for stripping insulation from, crimping, and shrinking/insulating the electric lines.

    The procedure for stripping insulation from, crimping, and shrinking/insulating the electric lines must be complied with and observed. The procedures are described in detail in the Repair Kit For Harnesses Nr. 155-1  .

    Crimping samples are to be prepared before beginning work.

  7. Crimp lines in area around -b-  .
    1. 7.1. Cut off lines in different lengths (due to the shrink-fit connections).
    2. 7.2. Slide shrink-fit hoses onto the lines.
    3. 7.3. Strip 10 mm of insulation off the wires.
    4. 7.4. Crimp the lines using crimping sleeves and the hand crimping pliers  from the Repair Kit For Wiring Harnesses Nr. 155-1  .
    5. 7.5. Slide the shrink-fit hoses over the crimp connections and carefully shrink them using the hot-air blower with special nozzle  (recommended accessories for the repair kit for harnesses) so that they are watertight.
    6. 7.6. Wrap commercially available PVC tape all around the area of the connection points.
      Fig 5: Identifying PVC Tape Area Of Connection Points
      G09831429Courtesy of PORSCHE CARS NORTH AMERICA, INC.