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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 127 (51 - Body Center, Roof, Frame - CARRERA (997)) >> WM 518741 Repairing Threaded Bushes For Seat Cross Member (All Models) >> Installing Threaded Bush >> Installing Repair Threaded Bush For Seat Cross Member

Installing Repair Threaded Bush For Seat Cross Member

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Fig 1: Identifying Threaded Bush Seat Cross Member Installation Position
G09823163Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Screw point for seat mounting
NOTE: Improper thread repairs
  • Damaged thread

→ Thread repairs can only be carried out using the Time-Sert thread repair system.

Information 

The repair bush must be installed recessed. Milling in may only be performed using the Porsche special tool contained in the Time-Sert thread repair kit.

Information 

While pressing in the base thread, a noticeably larger amount of force is required on the screw-in tool to form the internal thread. Pressing is finished when the screw-in tool can be turned further more easily.

  1. Drill out thread

    Select the M10 kit.

    Drill out old thread as far as the base of the thread using a drill bit contained in the M10 kit B  .

    Fig 2: Drilling Out Thread
    G09823164Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Mill in shoulder

    Select the M10 kit.

    Mill out bore hole up to dimension X  using spot facer C  . See SEAT CROSS MEMBER REPAIRS CLASSIFICATION . Milling in may only be performed using the Porsche special tool contained in the Time-Sert thread repair kit. Use an electronically controlled power drill set to a speed of approx. 250 RPM (1/min) for milling in.

    Fig 3: Identifying Shoulder Bore Hole Dimension
    G09823165Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Cut thread

    Cut thread into the chassis bushing using a cutting tool D  up to dimension Y  . See SEAT CROSS MEMBER REPAIRS CLASSIFICATION . Clean the thread on the chassis bushing (blow it out).

    Fig 4: Cutting Thread
    G09823166Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Position threaded bush on the screw-in tool

    Clean the thread on the bush and screw-in tool.

    Oil the screw-in tool E  .

    Screw the threaded bush A  onto the screw-in tool E  by hand.

    Fig 5: Positioning Threaded Bush On Screw-In Tool
    G09823167Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Screw in threaded bush

    Screw threaded bush A  in fully (note bush length classification) using the screw-in tool E  .

    Fig 6: Installing Threaded Bush
    G09823168Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Press threaded bush

    Shape and press threaded bush E  by turning further with the screw-in tool D  in the base thread.

    Fig 7: Pressing Threaded Bush
    G09823169Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Unscrew screw-in tool

    Unscrew screw-in tool E  from the threaded bush A  .

SEAT CROSS MEMBER REPAIRS CLASSIFICATION

Designation Bore stroke measured from outer edge of sheet to tip of drill bit Milling depth X Thread depth Y Bush length Note
Threaded bush 1  Screw point for mounting front and rear seat Time-Sert thread repair kit 9391  20 mm 2.5 mm 13 mm 14 mm Measured from outer edge of sheet M10 x 1.5 thread