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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 127 (51 - Body Center, Roof, Frame - CARRERA (997)) >> WM 510955 Replacing Rear Cross Member (Side Impact Reinforcement) (All Models) >> Installing Rear Cross Member (Side Impact Reinforcement) >> Installing Rear Cross Member

Installing Rear Cross Member

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fit rear cross member to the body
    1. 1.1. Fit the rear cross member on the body and fix in place with tensioning clamps.
    2. 1.2. Tack-weld the rear cross member.
  2. Weld in rear cross member
    1. 2.1. Resistance spot-weld the rear cross member in area -A-  .
      Fig 1: Identifying Rear Cross Member Welding Areas
      G09822855Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Weld in rear cross member
    1. 3.1. Plug weld the rear cross member in area -A-  using inert gas.
    2. 3.2. Apply a full weld to the rear cross member in areas -B-  and -C-  using inert gas.
      Fig 2: Identifying Rear Cross Member Welding Areas
      G09822856Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Weld in rear cross member
    1. 4.1. Apply a full weld to the rear cross member in area -A-  using inert gas.
      Fig 3: Identifying Rear Cross Member Welding Areas
      G09822857Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Weld in rear cross member
    1. 5.1. Apply a full weld to the rear cross member in area -A-  using inert gas.
      Fig 4: Identifying Rear Cross Member Welding Areas
      G09822858Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Weld in rear cross member
    1. 6.1. Apply a full weld to the rear cross member in areas -A, B, C-  using inert gas.
      Fig 5: Identifying Rear Cross Member Welding Areas
      G09822859Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Install side member. → 514555 REPLACING SIDE MEMBER  - section on "Installing"
  8. Install side panel. → 535555 REPLACING SIDE PANEL - section on "Installing"