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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 115 (24 - Fuel System - Electronic Ignition -- CARRERA (997)) >> WM 244719 Removing And Installing Intake Manifold (CARR. S Coupe, "Sport Classic", CARR. GTS Coupe, 911 CARR. S CABRIO, CARR. GTS CABRIO, CARR. 4S Coupe, TARGA 4S, CARR. 4S CABRIO & Speedster) (W/X51 POWERKIT) >> Installing Intake Manifold >> Install Intake Manifold - (Cylinder Bank 4-6)

Install Intake Manifold - (Cylinder Bank 4-6)

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Information 

Specifications for wrench sizes (a/f specifications) for screw heads are described as follows:

  1. Recommended tool for screw connections on intake manifold (designation Hazett): 
    1. Extension, 147 mm, 1/4 inch
    2. Extension, 101.5 mm, 1/4 inch
    3. Torx socket-wrench insert E10, 1/4 inch
    4. Pivoting extension, 25 mm, 1/4 inch
    5. Torx flexible-head socket-wrench insert E10
      Fig 1: Identifying Recommended Tools For Screw Connections On Intake Manifold
      G09828871Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Always replace gaskets and O-rings.

    • Grease all gaskets (except for the cooling system) with Kluber Syntheso Glep (Part No. 000.043.204.68). 
  2. Prepare intake manifold -2-  for installation.
    1. 2.1. Attach new tie-wrap for wire harness to bracket.
    2. 2.2. Fit new seals. Coat molded seals to cylinder head lightly with the specified lubricant.
    3. 2.3. Insert six M6 x 25 outer Torx screws (E10) -1-  .
      Fig 2: Locating Intake Manifold
      G09828872Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Install intake manifold -1-  with new seals.
    1. 3.1. Remove covers from the intake ports.
    2. 3.2. Position intake manifold and fit six outer Torx screws in sequence.
    3. 3.3. Tighten the screws.

      → Tightening torque: 13 Nm  (9.5 ft. lb.).

    4. 3.4. Connect cable plug -2-  for high-pressure sensor.
    5. 3.5. Align wire harness -3-  .
    6. 3.6. Connect vacuum line to vacuum unit.
      Fig 3: Locating Intake Manifold And Cylinder Bank (4-6)
      G09828873Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fasten wire harness with new tie-wrap -1-  .
    Fig 4: Fastening Wire Harness With Tie-Wrap (Bank 4-6)
    G09828874Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fasten lateral bracket -1-  for wire harness with two M6 x 12 external Torx screws (E10) -2-  .
    1. 5.1. Tighten the screws.

      → Tightening torque: 10 Nm  (7.4 ft. lb.).

      Fig 5: Identifying Wire Harness Bracket And Cylinder Bank 4-6
      G09828875Courtesy of PORSCHE CARS NORTH AMERICA, INC.