LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 115 (24 - Fuel System - Electronic Ignition -- CARRERA (997)) >> WM 244719 Removing And Installing Intake Manifold (CARR. S Coupe, "Sport Classic", CARR. GTS Coupe, 911 CARR. S CABRIO, CARR. GTS CABRIO, CARR. 4S Coupe, TARGA 4S, CARR. 4S CABRIO & Speedster) (W/X51 POWERKIT) >> Installing Intake Manifold >> Install Intake Manifold - (Cylinder Bank 1-3)

Install Intake Manifold - (Cylinder Bank 1-3)

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Specifications for wrench sizes (a/f specifications) for screw heads are described as follows:

  1. Recommended tool for screw connections on intake manifold (designation Hazett): 
    1. Extension, 147 mm, 1/4 inch
    2. Extension, 101.5 mm, 1/4 inch
    3. Torx socket-wrench insert E10, 1/4 inch
    4. Pivoting extension, 25 mm, 1/4 inch
    5. Torx flexible-head socket-wrench insert E10
      Fig 1: Identifying Recommended Tools For Screw Connections On Intake Manifold
      G09828866Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Always replace gaskets and O-rings.

    • Grease all gaskets (except for the cooling system) with Kluber Syntheso Glep (Part No. 000.043.204.68). 
  2. Prepare intake manifold -2-  for installation.
    1. 2.1. Attach new tie-wrap for wire harness to bracket.
    2. 2.2. Fit new seals. Coat molded seals to cylinder head lightly with the specified lubricant.
    3. 2.3. Insert six M6 x 25 outer Torx screws (E10) -1-  .
      Fig 2: Locating Intake Manifold
      G09828867Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Install intake manifold -1-  with new seals.
    1. 3.1. Remove covers from the intake ports.
    2. 3.2. Position intake manifold and insert six outer Torx screws in even sequence.
    3. 3.3. Tighten the screws.

      → Tightening torque: 13 Nm (9.5 ft. lb.). 

    4. 3.4. Connect vacuum line to vacuum unit -2-  .
      Fig 3: Identifying Intake Manifold And Cylinder Bank 1-3
      G09828868Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Fasten wire harness with new tie-wrap -1-  .
    Fig 4: Fastening Wire Harness With Tie-Wrap (Bank 4-6)
    G09828869Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fasten lateral bracket -1-  for wire harness with two M6 x 12 external Torx screws (E10) -2-  .
    1. 5.1. Tighten the screws.

      → Tightening torque: 10 Nm  (7.4 ft. lb.).

      Fig 5: Identifying Wire Harness Bracket And Cylinder Bank (1-3)
      G09828870Courtesy of PORSCHE CARS NORTH AMERICA, INC.