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Home >> Porsche >> 2016 >> 911 Turbo, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 115 (24 - Fuel System - Electronic Ignition -- CARRERA (997)) >> WM 244620 Removing And Installing Intake-Air Distributor (Turbo Coupe, Turbo CABRIO & Gt2) >> Removing Intake-Air Distributor >> Removing Intake-Air Distributor, Side 1-3

Removing Intake-Air Distributor, Side 1-3

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2013 Porsche 911, 2012 Porsche 911, 2011 Porsche 911, 2010 Porsche 911, and 2009 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach or mount fire hazard warning sign in a clearly visible position.
    Fig 1: Example Of Warning Sign
    G09828803Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove fuel filter.

    → 206019 REMOVING AND INSTALLING FINE FUEL FILTER  - section on "Removing"  .

    Fig 2: Removing Fuel Filter
    G09828804Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Open line connections in left of engine compartment.
    1. 3.1. Disconnect and remove carbon canister line -2-  .
      Fig 3: Identifying Left Engine Compartment Hose Connections
      G09828805Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 3.2. Remove coolant ventilation -1-  at the tank.
    3. 3.3. Disconnect vacuum line -3-  .
    4. 3.4. Expose lines above the fuel distribution pipe.

      Unclip the lines from the holders and secure them on the coolant expansion tank using a tie-wrap.

      Fig 4: Securing Lines On Coolant Expansion Tank Using A Tie-Wrap
      G09828806Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove secondary-air pump.

    → 26651900 REMOVING AND INSTALLING SECONDARY-AIR PUMP - section on "Removing"

    Fig 5: Identifying Secondary-Air Pump
    G09828807Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Loosen intake air line at the turbocharger 1-3.

    Intake air line cannot be removed. 

    1. 5.1. Unscrew two M6 screws -arrows-  and one M6 collar nut -1-  . Disconnect intake air line with retaining bracket.
      Fig 6: Locating Intake Air Line Flange 1-3
      G09828808Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 5.2. Press intake air line out of the bracket in the engine compartment.
      Fig 7: Locating Intake Air Line Bracket
      G09828809Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 5.3. Replace O-ring during assembly and grease with Kluber Syntheso Glep (Part No. 000.043.204.68).
  6. Remove oil-filter console.

    → 173319 REMOVING AND INSTALLING OIL-FILTER CONSOLE  - section on "Removing" 

    Fig 8: Identifying Oil-Filter Console
    G09828810Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    Do not put too much pressure on pipe and line connections. High pressure causes damage and leaks. Always counter at the lines when loosening and fastening them.

    Information 

    Do not put too much pressure on pipe and line connections. High pressure causes damage and leaks. Always counter at the lines when loosening and fastening them.

    Information 

    Do not put too much pressure on pipe and line connections. High pressure causes damage and leaks. Always counter at the lines when loosening and fastening them.

    Information 

    Do not put too much pressure on pipe and line connections. High pressure causes damage and leaks. Always counter at the lines when loosening and fastening them.

  7. Disconnect wire harness and fuel line from the fuel collection pipe.
    1. 7.1. Pull cable rail -3-  upwards at the fuel collection pipe and press to the side.
    2. 7.2. Disconnect cable plug -arrows-  at the fuel injectors 1-3.
    3. 7.3. Detach fuel line -2-  (a/f 17 and 19) and unscrew.
      Fig 9: Locating Cable Rail And Fuel Line (Side 1-3)
      G09828811Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Remove intake-air distributor.

    Unscrew screws -3-  and carefully remove intake-air distributor -1-  with left fuel collection pipe.

    Use a 6-mm screwdriver insert with ball joint for screws that are difficult to reach.

    Fig 10: Identifying Intake-Air Distributor 1-3
    G09828812Courtesy of PORSCHE CARS NORTH AMERICA, INC.