Removing and installing ballast resistor for fan motor
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Porsche 911, 2004 Porsche 911, 2003 Porsche 911, 2002 Porsche 911, and 2001 Porsche 911. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- The ballast resistor is available as a spare part and can be replaced by crimping it onto the old wires.
- Disconnect the battery and cover the terminal or battery.
- Unclip ballast resistor from the holder from below.
- Cut off wires approx. 30 mm behind the old ballast resistor.
- Slide heat-shrink tubing over the wires to the plug connection (2 x) and to the fan motor (1 x).
- Shorten wires of the new ballast resistor to approx. 30 mm and strip approx. 5 mm of insulation off all wire ends.
- Using a commercially available crimping tool, join the wires with crimp connectors.
- After crimping, solder the crimp connectors. Slide heat-shrink tubing over the crimp connectors and then shrink the tubing with a hot-air gun.
- Carefully route the wires and, if necessary, fix in place with plastic tape.