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Home >> Porsche >> 2012 >> Cayenne Turbo >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 31 (15 - Engine - Cylinder Head, Valve Drive (4.8L Non Turbo) -- 92A - Cayenne (92A)) >> WM, 153351 Seal The Chain Housing Cover (Engine Installed) >> Subsequent Work

Subsequent Work

WARNING: This page is about a different variant/trim than selected.
  1. Install oil pressure indicator sensor with adapter.

    > WM, 170419 REMOVING AND INSTALLING OIL-PRESSURE SENDER .

  2. Install the chain tensioner.

    > 153619 REMOVING AND INSTALLING CHAIN TENSIONER 

  3. Install alternator.

    > WM, 272219 REMOVING AND INSTALLING GENERATOR

  4. Install turbocharger suction and pressure hose on cylinder bank 1.
  5. Install new joint flange with crankshaft sealing ring.

    > WM, 137419 REMOVING AND INSTALLING SEALING RING FOR CRANKSHAFT PULLEY

  6. > 9861 - Dismantle the timing tool on the camshafts of both cylinder banks.
  7. Fit and secure belt pulley with friction washer.

    > WM, 137619 REMOVING AND INSTALLING VIBRATION DAMPER (CRANKSHAFT PULLEY)

  8. Check the timing.
    G16308559Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    TDC position of camshafts

    1. 8.1 Turn the engine two turns clockwise to TDC of cylinder 1  and lock the belt pulley using > 9595/1 - locating pins.
    2. 8.2 Check camshaft adjustment.
      1. 8.2.1 If the control chain is still in the same position as it was during removal, remove > 9595/1 - locating pins and continue with Step  7.
      2. 8.2.2 Only set the timing if the control chain has skipped.

      > WM, 150516 SETTING TIMING 

  9. Install both cylinder head covers.

    > 158219 REMOVING AND INSTALLING CYLINDER HEAD COVER 

  10. Install coolant pump belt pulley.
  11. Install the drive belt.

    > 137819 REMOVING AND INSTALLING DRIVE BELT

  12. Fasten the coolant pump belt pulley.
  13. Install the hat for the throttle body complete with both moulded hoses.

    > WM, 243519 REMOVING AND INSTALLING COWL FOR THROTTLE HOUSING (Y-PIPE)

  14. Assemble the lock support panel and bumper complete with all radiators.
    G16308560Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Radiator assembly with lock support panel and bumper - Similar to illustration

    1. 14.1 Attach the complete cooler package with a helper.
    2. 14.2 Tighten screw securing -1-  ATF lines -3-  to thermostat -4-  .
      G16308561Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      ATF lines on the thermostat

    3. 14.3 Fasten the refrigerant line screws to the condenser.

      Use new O-rings.

      G16308562Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screws air conditioning lines on the condenser

      For details, see:

      > WM 875019 REMOVING AND INSTALLING CONDENSER (CAYENNE, CAYENNE GTS, CAYENNE TURBO S, CAYENNE S, CAYENNE S E-HYBRID, CAYENNE TURBO, CAYENNE S DIESEL, CAYENNE (3.0))

    4. 14.4 Secure hydraulic lines to the power-steering radiator in the left longitudinal member area.
      G16308563Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Hydraulic lines for power steering

      1. 14.4.1 Push on -2-  hoses and fasten clamps -1-  .
    5. 14.5 Secure electric plug connections.
      1. 14.5.1 Secure the electric plug connection -6-  of the cable harness on the left-hand side.
      G16308564Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Electric plug connection left

    6. 14.6 Secure electric plug connection -8-  on the right side.
      G16308565Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Electric plug connection right

    7. 14.7 Secure decoupler for flap cable to the upper left longitudinal member.

      For details, see:

      > WM 551019 REMOVING AND INSTALLING RELEASE FOR FRONT LID (CAYENNE, CAYENNE GTS, CAYENNE TURBO S, CAYENNE S, CAYENNE S E-HYBRID, CAYENNE TURBO, CAYENNE S DIESEL, CAYENNE (3.0))

      G16308566Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Removing cable from mounting

    8. 14.8 Tighten screws -5-  for the longitudinal member.
      G16308567Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Detaching bumper

      For details, see:

      > WM 631019 REMOVING AND INSTALLING FRONT BUMPER (CAYENNE, CAYENNE GTS, CAYENNE TURBO S, CAYENNE S, CAYENNE S E-HYBRID, CAYENNE TURBO, CAYENNE S DIESEL, CAYENNE (3.0))

    9. 14.9 Tighten screws -4-  for the bumper.
      G16308568Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Loosening lock support panel

      For details, see:

      > WM 503819 REMOVING AND INSTALLING LOCK CARRIER

  15. Install the front bumper.

    > WM 631519 REMOVING AND INSTALLING FRONT APRON (EXCEPT CAYENNE, CAYENNE GTS, CAYENNE TURBO S, CAYENNE S, CAYENNE S E-HYBRID, CAYENNE TURBO, CAYENNE S DIESEL, CAYENNE (3.0))

  16. Install both air cleaner housings.

    > WM, 242519 REMOVING AND INSTALLING AIR CLEANER HOUSING

  17. Add refrigerant.

    > WM 870317 DRAINING AND FILLING REFRIGERANT (CAYENNE, CAYENNE GTS, CAYENNE TURBO S, CAYENNE S, CAYENNE S E-HYBRID, CAYENNE TURBO, CAYENNE S DIESEL, CAYENNE (3.0))

  18. Refill coolant.

    > WM, 193817 DRAINING AND FILLING COOLANT (INCLUDES BLEEDING)

  19. Filling engine oil.

    > 170117 CHANGING ENGINE OIL AND OIL FILTER

  20. Fill in hydraulic fluid.

    > 430501 CHECKING FLUID LEVEL (PDCC)

  21. Connect the battery.

    > WM 978509 LOOSENING AND SECURING GROUND STRAP FOR BATTERY