Subsequent Work
WARNING: This page is about a different variant/trim than selected.
- Install oil pressure indicator sensor with adapter.
- Install the chain tensioner.
- Install alternator.
- Install turbocharger suction and pressure hose on cylinder bank 1.
- Install new joint flange with crankshaft sealing ring.
> WM, 137419 REMOVING AND INSTALLING SEALING RING FOR CRANKSHAFT PULLEY
- > 9861 - Dismantle the timing tool on the camshafts of both cylinder banks.
- Fit and secure belt pulley with friction washer.
> WM, 137619 REMOVING AND INSTALLING VIBRATION DAMPER (CRANKSHAFT PULLEY)
- Check the timing.
TDC position of camshafts
- 8.1 Turn the engine two turns clockwise to TDC of cylinder 1 and lock the belt pulley using > 9595/1 - locating pins.
- 8.2 Check camshaft adjustment.
- 8.2.1 If the control chain is still in the same position as it was during removal, remove > 9595/1 - locating pins and continue with Step 7.
- 8.2.2 Only set the timing if the control chain has skipped.
- Install both cylinder head covers.
- Install coolant pump belt pulley.
- Install the drive belt.
- Fasten the coolant pump belt pulley.
- Install the hat for the throttle body complete with both moulded hoses.
> WM, 243519 REMOVING AND INSTALLING COWL FOR THROTTLE HOUSING (Y-PIPE)
- Assemble the lock support panel and bumper complete with all radiators.
Radiator assembly with lock support panel and bumper - Similar to illustration
- 14.1 Attach the complete cooler package with a helper.
- 14.2 Tighten screw securing -1-
ATF lines -3-
to thermostat -4-
.
ATF lines on the thermostat
- 14.3 Fasten the refrigerant line screws to the condenser.
Use new O-rings.
Screws air conditioning lines on the condenser
For details, see:
- 14.4 Secure hydraulic lines to the power-steering radiator in the left longitudinal member area.
Hydraulic lines for power steering
- 14.4.1 Push on -2- hoses and fasten clamps -1- .
- 14.5 Secure electric plug connections.
- 14.5.1 Secure the electric plug connection -6- of the cable harness on the left-hand side.
Electric plug connection left
- 14.6 Secure electric plug connection -8-
on the right side.
Electric plug connection right
- 14.7 Secure decoupler for flap cable to the upper left longitudinal member.
For details, see:
Removing cable from mounting
- 14.8 Tighten screws -5-
for the longitudinal member.
Detaching bumper
For details, see:
- 14.9 Tighten screws -4-
for the bumper.
Loosening lock support panel
For details, see:
- Install the front bumper.
- Install both air cleaner housings.
- Add refrigerant.
- Refill coolant.
> WM, 193817 DRAINING AND FILLING COOLANT (INCLUDES BLEEDING)
- Filling engine oil.
- Fill in hydraulic fluid.
- Connect the battery.