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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 13 - Engine - CRANKGEAR, Pistons -- CARRERA (997) >> WM 131020 Removing And Installing Pistons And Handling Tools (Except Turbo Coupe, Turbo S Coupe, Turbo S Coupe "Ed. 918 SPYDER", CARRERA 4 GTS, Turbo S CABRIO, Turbo S CABRIO "Ed. 918 SPYDER", CARRERA 4 GTS CABRIO, Gt3, Gt2, Gt3 RS, Gt2 RS, Gt3 RS 4.0) >> Tools

WM 131020 Removing And Installing Pistons And Handling Tools (Except Turbo Coupe, Turbo S Coupe, Turbo S Coupe "Ed. 918 SPYDER", CARRERA 4 GTS, Turbo S CABRIO, Turbo S CABRIO "Ed. 918 SPYDER", CARRERA 4 GTS CABRIO, Gt3, Gt2, Gt3 RS, Gt2 RS, Gt3 RS 4.0): Tools

Designation Type Number Description  
locating pin Special tool 9595/1  
G09816161
assembly aid Special tool 9598  
G09816162
Disassembly tool Special tool 9764  
G09816163
turning device Special tool 9773  
G09816164
Assembly tool Special tool 9776  
G09816165
Disassembly tool Special tool 9777  
G09816166
Retaining device Special tool 9778  
G09816167
Piston receiving element Special tool 9778/1  
G09816168
holding bridge Special tool 9779  
G09816169
Centering mandrel Special tool 9782  
G09816170
Assembly aid Special tool 9783  
G09816171
Funnel Special tool 9784  
G09816172
funnel Special tool 9784/2  
G09816173
Piston assembly aid Special tool 9787  
G09816174
piston assembly aid Special tool 9787/1  
G09816175
assembly aid Special tool 9795  
G09816176


Tool overview

Fig 1: Overview Of Engine Disassembly With Special Tools
G09816177Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Retaining device 9778  with piston receiving element with a diameter of 97 mm.
  2. Piston receiving element 9778/1  , diameter: 102 mm.
  3. Funnel 9784  or funnel 9784/2  for piston assembly, diameter: 97 mm or 102 mm.
  4. Piston assembly aid 9787  , diameter: 97 mm or piston assembly aid 9787/1  , diameter: 102 mm.
  5. Handle for assembly aid 9598  .
  6. Disassembly tool 9764  for piston-pin circlips.
  7. Disassembly tool 9777  and assembly tool for piston pins.
  8. Assembly tool 9776  for piston-pin circlips.
  9. Centering mandrel 9782  for connecting rods and pistons.
  10. Assembly aid 9783  for pressing out pistons (cylinders 1-3) and connecting rods with pistons (cylinders 4-6).

Not shown  - Rubber sleeves, assembly aid 9795  for protecting cylinder linings (fitted on connecting rods for cylinders 1-3).



Designation Type Number Description  
locating pin Special tool 9595/1  
G09816440
assembly aid Special tool 9598  
G09816441
Disassembly tool Special tool 9764  
G09816442
turning device Special tool 9773  
G09816443
Assembly tool Special tool 9776  
G09816444
Disassembly tool Special tool 9777  
G09816445
Retaining device Special tool 9778  
G09816446
Piston receiving element Special tool 9778/1  
G09816447
holding bridge Special tool 9779  
G09816448
Centering mandrel Special tool 9782  
G09816449
Assembly aid Special tool 9783  
G09816450
Funnel Special tool 9784  
G09816451
funnel Special tool 9784/2  
G09816452
Piston assembly aid Special tool 9787  
G09816453
piston assembly aid Special tool 9787/1  
G09816454
assembly aid Special tool 9795  
G09816455


Tool overview

Fig 1: Identifying Special Tools (Engine Disassembly)
G09816456Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Retaining device 9778  with piston receiving element with a diameter of 97 mm.
  2. Piston receiving element 9778/1  , diameter: 102 mm.
  3. Funnel 9784  or funnel 9784/2  for piston assembly, diameter: 97 mm or 102 mm.
  4. Piston assembly aid 9787  , diameter: 97 mm or piston assembly aid 9787/1  , diameter: 102 mm.
  5. Handle for assembly aid 9598  .
  6. Disassembly tool 9764  for piston-pin circlips.
  7. Disassembly tool 9777  and assembly tool for piston pins.
  8. Assembly tool 9776  for piston-pin circlips.
  9. Centering mandrel 9782  for connecting rods and pistons.
  10. Assembly aid 9783  for pressing out pistons (cylinders 1-3) and connecting rods with pistons (cylinders 4-6).

Not shown  - Rubber sleeves, assembly aid 9795  for protecting cylinder linings (fitted on connecting rods for cylinders 1-3).