Preliminary Work
- Risk of squashing or crushing
- Risk of damage to the vehicle
→ Do not place any solid objects under the raised vehicle.
→ Ensure that the lifting platform is prevented from lowering.
→ Remove solid objects before lowering the vehicle.
→ Raise the vehicle only at the jacking points provided.
→ The outer jacking points should be used primarily.
- Raise the vehicle.
- Place protective covers on the vehicle to avoid damaging the vehicle.
- Remove air cleaner housing.
→ 242519 REMOVING AND INSTALLING AIR CLEANER HOUSING - TURBO - section on "Removing"
- Remove (center) intake-air distributor.
→ 244619 REMOVING AND INSTALLING INTAKE-AIR DISTRIBUTOR - TURBO - section on "Removing"
- Relieve and remove the drive belt -1-
.
→ 137819 REMOVING AND INSTALLING DRIVE BELT - section on "Removing"
- 5.1. Turn the tensioner -3- clockwise at the hexagon (a/f 30) using a ring wrench -2- and remove the drive belt.
- 5.2. Allow the tensioner to slide back to its initial position.
- Remove air-conditioning compressor and set it aside. The lines remain connected.
→ 873419 REMOVING AND INSTALLING AIR-CONDITIONING COMPRESSOR - section on "Removing"
- Remove hydraulic pump.
→ 489819 REMOVING AND INSTALLING HYDRAULIC PUMP - section on "Removing"
- Remove the generator.
- 8.1. Loosen external Torx screws (E12, M8) -1 and 2- by two to three turns and fit screw insert (E12) with short extension on the screw head.
- 8.2. Loosen threaded sleeves in the unit carrier by tapping gently with a plastic hammer.
- 8.3. Unscrew external Torx screw (E12, M8) and swivel the generator up.
→ 272219 REMOVING AND INSTALLING GENERATOR - section on "Removing"
WARNING: Hot fluid- Danger of scalding
→ Let the fluid cool down.
→ Wear personal protective gear.
- Drain coolant.
→ 193817 DRAINING AND FILLING COOLANT - section on "Draining"
- Remove number plate and retainer plate.
- Remove front silencer.
→ 262519 REMOVING AND INSTALLING FRONT SILENCER - section on "Removing"
- Remove engine carrier.
→ 103019 REMOVING AND INSTALLING ENGINE CARRIER - section on "Removing"