Preliminary Work
- Risk of squashing or crushing
- Risk of damage to the vehicle
→ Do not place any solid objects under the raised vehicle.
→ Ensure that the lifting platform is prevented from lowering.
→ Remove solid objects before lowering the vehicle.
→ Raise the vehicle only at the jacking points provided.
→ The outer jacking points should be used primarily.
- Raise the vehicle.
- Place protective covers on the vehicle to avoid damaging the body and passenger compartment.
- Remove underbody panels at the rear and left.
→ 519419 REMOVING AND INSTALLING COVER FOR REAR UNDERBODY - section on "Removing"
→ 519319 REMOVING AND INSTALLING COVER FOR CENTRE UNDERBODY - section on "Removing"
- Remove air cleaner housing.
→ 242519 REMOVING AND INSTALLING AIR CLEANER HOUSING - section on "Removing"
- Remove resonance tube.
→ 247419 REMOVING AND INSTALLING RESONANCE TUBE - section on "Removing"
- Slacken the drive belt -1-
.
→ 137819 REMOVING AND INSTALLING DRIVE BELT - section on "Removing"
- 6.1. Turn the tensioner -3- clockwise at the hexagon (a/f 30) using a ring wrench -2- and remove the belt -1- .
- 6.2. Allow the tensioner to slide back to its initial position.
- Detach air conditioning compressor.
→ 873419 REMOVING AND INSTALLING AIR CONDITIONING COMPRESSOR - section on "Removing"
- Remove hydraulic pump.
→ 489819 REMOVING AND INSTALLING HYDRAULIC PUMP - section on "Removing"
- Remove the generator.
- 9.1. Loosen external Torx screws (E12, M8) -1, 2- by two to three turns and fit screw insert (E12) with short extension on the screw head. Loosen threaded sleeves in the unit carrier by tapping gently with a plastic hammer.
- 9.2. Unscrew external Torx screw (E12, M8) -2-
and swivel the generator up.
→ 272219 REMOVING AND INSTALLING GENERATOR - section on "Removing"
- Drain coolant.
→ 193817 DRAINING AND FILLING COOLANT - section on "Draining"
- Remove number plate and retainer plate.
- Remove front silencer.
→ 262519 REMOVING AND INSTALLING FRONT SILENCER - section on "Removing"
- Remove engine carrier.
→ 103019 REMOVING AND INSTALLING ENGINE CARRIER - section on "Removing"