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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear - CARRERA (997) >> WM 536155 Replacing Inner Side Section (Except CABRIO Models) >> Installing Inner Side Section >> Installing Inner Side Section (Lower Part)

Installing Inner Side Section (Lower Part)

NOTE: Non-observance of setting time for adhesive
  • Risk of damage to side panel

→ Weld in the new part within 30 minutes.

  1. Fitting front inner side section to the body
    1. 1.1. Fit the front inner side section to the body and fix in place with tensioning clamps.
  2. Welding in front inner side section
    1. 2.1. Resistance spot-weld the front inner side section in area -A-  .
      Fig 1: Identifying Welding In Front Inner Side Section
      G09823493Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Welding in front inner side section
    1. 3.1. Resistance spot-weld the front inner side section in areas -A-  and -B-  .
      Fig 2: Identifying Welding In Front Inner Side Section
      G09823494Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Welding in front inner side section
    1. 4.1. Apply a full weld to the front inner side section in area -A-  using inert gas.
      Fig 3: Identifying Welding In Front Inner Side Section
      G09823495Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fitting center inner side section to the body
    1. 5.1. Fit the center inner side section to the body and fix in place with tensioning clamps.
  6. Welding in center inner side section
    1. 6.1. Resistance spot-weld the center inner side section in areas -A-  and -B-  .
      Fig 4: Identifying Welding In Centre Inner Side Section
      G09823496Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Welding in center inner side section
    1. 7.1. Plug-weld the center inner side section in area -A-  using inert gas.
      Fig 5: Identifying Welding In Centre Inner Side Section
      G09823497Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Applying adhesive
    1. 8.1. Secure the joint between the rear wall and the inside of the side section in area -A-  with a triangular bead of adhesive (Teromix-6700)  measuring -Mas X= ca. 8 mm-  . The light frame must lie flush with the inside of the side section.
      Fig 6: Identifying Adhesive Applying Area
      G09823498Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Fitting rear inner side section to the body
    1. 9.1. Fit the rear inner side section to the body and fix in place with tensioning clamps.
  10. Welding in rear inner side section
    1. 10.1. Resistance spot-weld the top inner side section in areas -A-  and -B-  .
      Fig 7: Identifying Welding In Rear Inner Side Section
      G09823499Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Welding in center inner side section
    1. 11.1. Plug-weld the rear inner side section in areas -A-  and -B-  using inert gas.
      Fig 8: Identifying Welding In Centre Inner Side Section
      G09823500Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Securing center inner side section
    1. 12.1. Bend up sheetmetal bracket -arrow A-  .
      Fig 9: Securing Centre Inner Side Section
      G09823501Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Fitting the front inner side section to the body
    1. 13.1. Fit the front inner side section to the body and fix in place with tensioning clamps.
  14. Welding in front inner side section
    1. 14.1. Resistance spot-weld the front inner side section in areas -A, B, C, D-  .
      Fig 10: Identifying Welding In Front Inner Side Section
      G09823502Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Welding in front inner side section
    1. 15.1. Plug-weld the front inner side section in area -A-  using inert gas.
      Fig 11: Identifying Welding In Front Inner Side Section
      G09823503Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  16. Install center side member. → 514855 REPLACING CENTRE SIDE MEMBER - section on "Installing"
  17. Install outer rear wheel housing. → 536855 REPLACING REAR WHEEL HOUSING  - section on "Installing"


WARNING: Risk of damage if the processing time is not observed!
  • The quality of the joint will be affected if the adhesive processing time is not observed.

→ The new part must be welded within 30 minutes in the area of the adhesive, otherwise the adhesion of the adhesive will be affected.

  1. Fitting front inner side section to the body
    1. 1.1. Fit the front inner side section to the body and fix in place with tensioning clamps.
  2. Welding in front inner side section
    1. 2.1. Resistance spot-weld the front inner side section in area -A-  .
      Fig 1: Identifying Welding In Front Inner Side Section
      G09823541Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Welding in front inner side section
    1. 3.1. Resistance spot-weld the front inner side section in areas -A-  and -B-  .
      Fig 2: Identifying Welding In Front Inner Side Section
      G09823542Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Welding in front inner side section
    1. 4.1. Apply a full weld to the front inner side section in area -A-  using inert gas.
      Fig 3: Identifying Welding In Front Inner Side Section
      G09823543Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Fitting center inner side section to the body
    1. 5.1. Fit the center inner side section to the body and fix in place with tensioning clamps.
  6. Welding in center inner side section
    1. 6.1. Resistance spot-weld the center inner side section in areas -A-  and -B-  .
      Fig 4: Identifying Welding In Centre Inner Side Section
      G09823544Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Welding in center inner side section
    1. 7.1. Plug-weld the center inner side section in area -A-  using inert gas.
      Fig 5: Identifying Welding In Centre Inner Side Section
      G09823545Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Applying adhesive
    1. 8.1. Secure the joint between the rear wall and the inside of the side section in area -A-  with a triangular bead of adhesive (Teromix-6700)  measuring -dimension X= approx. 8 mm-  . The light frame must lie flush with the inside of the side section.
      Fig 6: Identifying Adhesive Applying Area
      G09823546Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Fitting rear inner side section to the body
    1. 9.1. Fit the rear inner side section to the body and fix in place with tensioning clamps.
  10. Welding in rear inner side section
    1. 10.1. Resistance spot-weld the top inner side section in areas -A-  and -B-  .
      Fig 7: Identifying Welding In Rear Inner Side Section
      G09823547Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Welding in center inner side section
    1. 11.1. Plug-weld the rear inner side section in areas -A-  and -B-  using inert gas.
      Fig 8: Identifying Welding In Centre Inner Side Section
      G09823548Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Securing center inner side section
    1. 12.1. Bend up sheetmetal bracket -Arrow A-  .
      Fig 9: Securing Centre Inner Side Section
      G09823549Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Fitting the front inner side section to the body
    1. 13.1. Fit the front inner side section to the body and fix in place with tensioning clamps.
  14. Welding in front inner side section
    1. 14.1. Resistance spot-weld the front inner side section in areas -A, B, C, D-  .
      Fig 10: Identifying Welding In Front Inner Side Section
      G09823550Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Welding in front inner side section
    1. 15.1. Plug-weld the front inner side section in area -A-  using inert gas.
      Fig 11: Identifying Welding In Front Inner Side Section
      G09823551Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  16. Install center side member. → 514855 REPLACING CENTRE SIDE MEMBER - section on "Installing"
  17. Install outer rear wheel housing. → 536855 REPLACING REAR WHEEL HOUSING  - section on "Installing"
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