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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - CARRERA (997) >> WM 510955 Replacing Rear Cross Member (Side Impact Reinforcement) (All Models) >> Removing Rear Cross Member (Side Impact Reinforcement) >> Removing Rear Cross Member

Removing Rear Cross Member

Fig 1: Rear Cross Member Component Location (Side Impact Reinforcement)
G09822839Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Remove side panel. → 535555 REPLACING SIDE PANEL - section on "Removing"
  2. Remove side member. → 514555 REPLACING SIDE MEMBER  - section on "Removing"
  3. Mill off spotwelds
    1. 3.1. Mill off spotwelds in area -A-  using a spotweld cutter.
      Fig 2: Identifying Spotwelds Area
      G09822840Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Mill off and separate welded joints
    1. 4.1. Mill off spotwelds in area -A-  using a spotweld cutter.
    2. 4.2. Separate inert-gas welded seams in areas -B-  and -C-  using a parting grinder.
      Fig 3: Separating Welded Joints
      G09822841Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Separate inert-gas welded seam
    1. 5.1. Bend reinforcement plate in -direction of arrow-  .
    2. 5.2. Separate inert-gas welded seam in area -A-  using a parting grinder.
      Fig 4: Separating Inert-Gas Welded Seam
      G09822842Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Separate inert-gas welded seam
    1. 6.1. Separate inert-gas welded seam in area -A-  using a parting grinder.
      Fig 5: Separating Inert-Gas Welded Seam
      G09822843Courtesy of PORSCHE CARS NORTH AMERICA, INC.