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Home >> Porsche >> 2011 >> 911 Speedster >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - CARRERA (997) >> WM 510955 Replacing Rear Cross Member (Side Impact Reinforcement) (All Models) >> Installing Rear Cross Member (Side Impact Reinforcement) >> Installing Rear Cross Member

Installing Rear Cross Member

  1. Fit rear cross member to the body
    1. 1.1. Fit the rear cross member on the body and fix in place with tensioning clamps.
    2. 1.2. Tack-weld the rear cross member.
  2. Weld in rear cross member
    1. 2.1. Resistance spot-weld the rear cross member in area -A-  .
      Fig 1: Identifying Rear Cross Member Welding Areas
      G09822855Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Weld in rear cross member
    1. 3.1. Plug weld the rear cross member in area -A-  using inert gas.
    2. 3.2. Apply a full weld to the rear cross member in areas -B-  and -C-  using inert gas.
      Fig 2: Identifying Rear Cross Member Welding Areas
      G09822856Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Weld in rear cross member
    1. 4.1. Apply a full weld to the rear cross member in area -A-  using inert gas.
      Fig 3: Identifying Rear Cross Member Welding Areas
      G09822857Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Weld in rear cross member
    1. 5.1. Apply a full weld to the rear cross member in area -A-  using inert gas.
      Fig 4: Identifying Rear Cross Member Welding Areas
      G09822858Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Weld in rear cross member
    1. 6.1. Apply a full weld to the rear cross member in areas -A, B, C-  using inert gas.
      Fig 5: Identifying Rear Cross Member Welding Areas
      G09822859Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Install side member. → 514555 REPLACING SIDE MEMBER  - section on "Installing"
  8. Install side panel. → 535555 REPLACING SIDE PANEL - section on "Installing"