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Home >> Porsche >> 2008 >> Cayman Base, Automatic >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 518741 Repairing Threaded Bushes For Seat Cross Member (All Models) >> Installing Threaded Bush >> Installing Repair Threaded Bush For Seat Cross Member

Installing Repair Threaded Bush For Seat Cross Member

Fig 1: Identifying Installation Position Of Seat Cross Member Threaded Bush
G09589034Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Screw point for seat mounting
NOTE: Improper thread repairs
  • Damaged thread

→ Thread repairs can only be carried out using the Time-Sert thread repair system.

Information 

The repair bush must be installed recessed. Milling in may only be performed using the Porsche special tool contained in the Time-Sert thread repair kit.

Information 

While pressing in the base thread, a noticeably larger amount of force is required on the screw-in tool to form the internal thread. Pressing is finished when the screw-in tool can be turned further more easily.

  1. Drill out thread

    Select the M10 kit.

    Drill out old thread as far as the base of the thread using a drill bit contained in the M10 kit B. 

    Fig 2: Drilling Out Thread
    G09589035Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Mill in shoulder

    Select the M10 kit.

    Mill out bore hole up to dimension using spot facer . See TABLE. Milling in may only be performed using the Porsche special tool contained in the Time-Sert thread repair kit. Use an electronically controlled power drill set to a speed of approx. 250 rpm (1 /min ) for milling in.

    Fig 3: Milling In Shoulder
    G09589036Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Cut thread

    Cut thread into the chassis bushing using a cutting tool up to dimension . See TABLE ?????. Clean the thread on the chassis bushing (blow it out).

    Fig 4: Identifying Thread Cutting Length
    G09589037Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Position threaded bush on the screw-in tool

    Clean the thread on the bush and screw-in tool.

    Oil the screw-in tool .

    Screw the threaded bush onto the screw-in tool by hand.

    Fig 5: Identifying Positioning Threaded Bush On Screw
    G09589038Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Screw in threaded bush

    Screw threaded bush in fully (note bush length classification) using the screw-in tool .

    Fig 6: Screwing Threaded Bush
    G09589039Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Press threaded bush

    Shape and press threaded bush by turning further with the screw-in tool in the base thread.

    Fig 7: Pressing Threaded Bush
    G09589040Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Unscrew screw-in tool

    Unscrew screw-in tool from the threaded bush .

SEAT CROSS MEMBER REPAIRS CLASSIFICATION

Designation Bore stroke measured from outer edge of sheet to tip of drill bit Milling depth X Thread depth Y Bush length Note
Threaded bush Screw point for mounting front and rear seat
Time-Sert thread repair kit 9391 
20 mm 2.5 mm 13 mm 14 mm Measured from outer edge of sheet M10 x 1.5 thread