LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2008 >> Cayman Base, Automatic >> Repair and Diagnosis >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame - 987-BOXSTER & CAYMAN >> WM 513755 Replacing Outer Hinge Pillar (CAYMAN, CAYMAN S, CAYMAN Black Edition, CAYMAN S "PORSCHE Design Edition 1", CAYMAN S Sport, CAYMAN S Black Edition, CAYMAN R) >> Preparing Connection Areas Of The Body For Installing Outer Hinge Pillar >> Preparing Connection Areas Of Body For Installing Outer Hinge Pillar

Preparing Connection Areas Of Body For Installing Outer Hinge Pillar

  1. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A, B, C, D, E-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare.
    Fig 1: Identifying Body Outer Hinge Pillar Connection Areas (A, B, C, D And E)
    G09588751Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Clean undersealing, adhesive residue and paint off the body connecting flanges in the marked areas -A-  and -B-  using a hot-air gun or rotary brush. Grind the connecting flanges until bare.
    Fig 2: Identifying Body Outer Hinge Pillar Connection Areas (A And B)
    G09588752Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Information 

    • Keep bonding areas clean and free of grease and do not coat with zinc powder paint. 
  3. Coat spot-weld flange areas with zinc powder paint
    1. 3.1. Coat spot-weld flange areas with zinc powder paint.
  4. Prepare bonded flanges
    1. 4.1. Sand and clean the bonded flanges in the marked areas -A, B, C-  .

      See: Working with adhesive → Information On The Use Of Structural Adhesives In Vehicle Construction

      Fig 3: Identifying Bonded Flanges Area
      G09588753Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Prime bonded flanges
    1. 5.1. Prime bonded flanges on the body in the marked areas -A, B, C-  .

      See Working with primer → Handling Primer

      Fig 4: Identifying Body Marked Area On Prime Bonded Flanges
      G09588754Courtesy of PORSCHE CARS NORTH AMERICA, INC.