Positioning the hardtop
Set the hardtop down on the assembly fixture on the outer side of the roof.
- Pressing expanding nuts into the hardtop body
NOTE:
- Please observe the coloured installation position of the expanding nuts!
- 1A = yellow
- 1B = white
- 1C = green
- 2A = red
- 2B = white
- Beginning in a leftward direction of travel
One red -2A- expanding nut. See Fig 1.
Three yellow -1A- expanding nuts. See Fig 1.
One green -1C- expanding nut. See Fig 1.
One green -1B- expanding nut. See Fig 1.
Press three green -1C- expanding nuts into the hardtop body. See Fig 1.
- Beginning in a rightward direction of travel
One white -2B- expanding nut. See Fig 1.
Three yellow -1A- expanding nuts. See Fig 1.
One green -1C- expanding nut. See Fig 1.
One green -1B- expanding nut. See Fig 1.
Press three green -1C- expanding nuts into the hardtop body. See Fig 1.
- Press the expanding nuts at the front -1B- into the hardtop body in the direction of travel. See Fig 1.
- Fitting harness of the rear window heater
Position wiring harness with the hardtop locking element, rivet the flat connector -3- onto the hardtop body with a 3.2 mm tubular rivet -1- and connect the flat connector to the cable lug -4- .
- Fitting hardtop locking element
- Screw in and tighten fastening screws -5-
into the hardtop lock element -6-
.
See TIGHTENING TORQUES .
- Screw in and tighten fastening screws -5-
into the hardtop lock element -6-
.
- Sticking felt strips on inside of window aperture
Stick a felt strip -7- approx. 2 cm wide along the window aperture on the rivet joints of the hardtop body -1- .
- Sticking insulation on the hardtop body
Position the self-adhesive insulation -8- in the hardtop body -1- and press firmly into place.
- Fitting locking lever
- Position the locking lever -11- on the hardtop body -1- and tighten with the fastening screws -12- . See TIGHTENING TORQUES .
- Sticking in foam strips and foam pads
- Position the foam strips -13- on the B-pillar -A- , rear roof -B- and on the front centring peg -C- or foam pad -14- to the left and right and press in firmly.
- Engaging roof liner at rear and transverse struts
- Engaging roof liner at sides
- Engage roof liner -18- at the left and right sides in the sheetmetal clips -19- .
NOTE:- If the hardtop body is new, the sheetmetal clips on the left and right must be bent over to the outside using a plastic hammer.
- Fitting roof liner at front
- Position the front retaining rail -20- of the roof liner -18- and clip it in.
- Fitting rubber seal
- Insert self-adhesive rubber seal -22- at the ends of the roof frame seal -21- .
- Remove backing of the rubber seal and press firmly into place at the rear on all sides.
- Affixing Nito tape to the hardtop body
- Stick on a 2 cm wide strip of Nito tape -23- at the front left and right of the hardtop body -1- .
- Fitting roof frame seal and retaining rail
- Engage roof frame seal in the hardtop body -1- at the corners and fasten with the fastening screw -24- . See Fig 13. See TIGHTENING TORQUES .
- Position retaining rail -25- and screw down using the sheetmetal screws -26- . See Fig 13.
- Fitting seal at sides of roof frame
- Fitting interior trim partsNOTE:
- Once an interior trim part has been clipped in once, the old plastic clips are no longer usable and must always be replaced.
- Clip interior trim parts -32- at the side, front and rear into the hardtop body -1- .
- Fitting centring pegs
- Position the centring peg -9- on the hardtop body -1- and tighten with the fastening screws -10- . See TIGHTENING TORQUES .
- Clipping in roof strip clips and cover strips