LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2003 >> 911 Carrera 4S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Manual Transmission, Gears, Shafts) >> Disassembling And Assembling The Input Shaft (Transmission G86) >> Input Shaft Parts

Input Shaft Parts

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 Porsche Boxster, 2003 Porsche Boxster, 2002 Porsche Boxster, 2001 Porsche Boxster, and 2000 Porsche Boxster. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Input Shaft Parts
G03102694Courtesy of PORSCHE OF NORTH AMERICA, INC.
INPUT SHAFT PARTS

No. Designation Qty. Removal Installation
-1- (1) Snap ring 1 Mark for refitting. Re-measure snap ring if the input shaft and 5th-gear fixed gear wheel are to be replaced.
-2- (1) Fixed gear wheel, 5th gear 1 Press off above 4th-gear loose gear wheel. Heat to approx. 100°C and press on in the correct position.
-3- (1) Needle-roller bearing 1 Mark for refitting. Fit with 4th-gear loose gear wheel -4- (1)
-4-  Loose gear wheel, 4th gear 1   Insert spring before assembly.
-5- (1) Synchronizing ring, 4th gear 1 Mark for refitting. Check for wear and fit with 4th-gear loose gear wheel -4- 
-6- (1) Selector sleeve 1   Observe installation position. See Figure .
-7- (1) Blue snap ring 1 Mark for refitting. Re-measure snap ring if the input shaft and synchronizing element -8- 
-8- (1) Synchronizing element 1 Press off. Heat to approx. 100°C and press on (high collar facing 3rd-gear loose gear wheel).
-9- (1) Synchronizing ring, 3rd gear 1 Mark for refitting. Check for wear and fit with 3rd-gear loose gear wheel -10- 
-10- (1) Loose gear wheel, 3rd gear 1   Insert spring before assembly.
-11- (1) Brown snap ring 1 Mark for refitting. Always use the same thickness!
-12- (1) Needle-roller bearing 1 Mark for refitting Fit with 3rd-gear loose gear wheel.
-13- (1) Input shaft 1   If the input shaft and ball bearing -15-14-16- 
Refer to ADJUSTING THE INPUT SHAFT  .
-14- (1) Snap ring 1 Mark for refitting. Re-measure thickness if necessary; see
Refer to ADJUSTING THE INPUT SHAFT  .
-15- (1) Ball bearing 1 See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
-16- (1) Snap ring 1 Mark for refitting. Re-measure thickness if necessary; see
Refer to ADJUSTING THE INPUT SHAFT  .
-17- (1) Needle-roller bearing 1 See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
-18- (1) Transmission housing 1    
-19- (1) Needle-roller bearing 1 See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
-20- (1) Plastic sleeve 1 See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
See
Refer to DISASSEMBLING AND ASSEMBLING THE INPUT SHAFT (TRANSMISSION G86)  .
-21- (1) Transmission case cover 1    
(1) For explanation see Fig 1