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Home >> Pontiac >> 2009 >> Vibe Base, 2.4 0, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 103 (Heating, Ventilation, And Air Conditioning) >> Repair Instructions >> Air Conditioning Evaporator Hose Assembly Replacement

Air Conditioning Evaporator Hose Assembly Replacement

WARNING: This page is about a different car, the 2011 Cadillac DTS. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Evaporator Hose Assembly & Components
GM1648081Courtesy of GENERAL MOTORS COMPANY
Air Conditioning Evaporator Hose Assembly Replacement

Callout Component Name

Preliminary Procedures

  1. Recover the refrigerant from the air conditioning (A/C) system. Refer to Refrigerant Recovery and Recharging .
  2. Remove the right engine mount strut. Refer to Engine Mount Replacement - Right Side .
  3. Remove the injector sight shield. Refer to Fuel Injector Sight Shield Replacement .
  4. Remove the upper tie bar. Refer to Front End Upper Tie Bar Replacement .
  5. Ensure to cap all HVAC line connections immediately after removal to avoid contamination.
1 A/C Evaporator Hose Retaining Nut
CAUTION:

Refer to Fastener Caution .


Tighten 
16 N.m (12 lb ft)
2 Sealing Washer
TIP:  Remove and discard the sealing washer. Refer to Air Conditioning System Seal Replacement .
3 A/C Evaporator Hose Retaining Bolt
Tighten 
6 N.m (53 lb in)
4 A/C Evaporator Hose Retaining Nut
Tighten 
16 N.m (12 lb ft)
5 Sealing Washer
TIP:  Remove and discard the sealing washer. Refer to Air Conditioning System Seal Replacement .
6 A/C Evaporator Hose Retaining Nut
Tighten 
16 N.m (12 lb ft)
7 Sealing Washer
TIP:  Remove and discard the sealing washer. Refer to Air Conditioning System Seal Replacement .
8 A/C Evaporator Hose Assembly
TIP:  Leak test the fittings using J 39400-A .
Special Tools 
J 39400-A  Halogen Leak Detector