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Home >> Pontiac >> 2008 >> Torrent GXP, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Automatic Transaxle - AF33-5 - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis) >> Repair Instructions - Off Vehicle >> Forward and Direct Clutch Assembly Disassemble >> Tools Required

Tools Required

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Input Shaft & O-Ring Seal
    GM749640Courtesy of GENERAL MOTORS CORP.
  1. Remove the input shaft O-ring seal (570) from the forward and direct clutch housing assembly - with input shaft (567).
    2. Fig 2: View Of Forward Clutch Housing Thrust Bearing & Selective Race
    GM749641Courtesy of GENERAL MOTORS CORP.
  2. Remove the forward clutch housing thrust bearing (569) and the forward clutch housing thrust bearing race (568) from the forward and direct clutch housing assembly - with input shaft (567).
    3. Fig 3: View Of Forward Clutch Backing Plate Retaining Ring
    GM749645Courtesy of GENERAL MOTORS CORP.
  3. Using J 28585  , remove the forward clutch backing plate retaining ring (550) from the forward and direct clutch housing assembly - with input shaft (567). See Special Tools .
    4. Fig 4: Exploded View Of Forward & Direct Clutch Housing Assembly
    GM749647Courtesy of GENERAL MOTORS CORP.
  4. Remove the following components from the forward and direct clutch housing assembly - with input shaft (567):
    • The forward clutch backing plate (551)
    • The 4 forward clutch fiber plates (552)
    • The 4 forward clutch steel plates (553)
    5. Fig 5: View Of Direct Clutch Backing Plate Retaining Ring
    GM749661Courtesy of GENERAL MOTORS CORP.
  5. Using J 28585  , remove the direct clutch backing plate retaining ring (554) from the forward and direct clutch housing assembly - with input shaft (567). See Special Tools .
    6. Fig 6: View Of Forward & Direct Clutch Housing Assembly Clutch Plates
    GM749665Courtesy of GENERAL MOTORS CORP.
  6. Remove the following components from the forward and direct clutch housing assembly - with input shaft (567):
    • The direct clutch backing plate (555)
    • The 4 direct clutch fiber plates (556)
    • The 4 direct clutch steel plates (557)
    • The direct clutch apply plate (558)
    7. Fig 7: View Of Direct Clutch Spring Retaining Ring
    GM749670Courtesy of GENERAL MOTORS CORP.
  7. Remove the direct clutch spring retaining ring (559).
    1. Place the J 25024-A  (1) in a vise with the forcing screw on the bottom and backed out. See Special Tools .
    2. Place the J 45186  (2) over the shaft of the forward direct clutch housing and input shaft assembly (567). See Special Tools .
    3. Place the J 21420-2 (4) from the J 23327  on top of the forcing screw of J 25024-A  (1). See Special Tools .
    4. With the forcing screw, compress the clutch spring to allow the removal of the retaining ring.
    5. Use J 28585  (3) or snap ring pliers to remove the retaining ring. See Special Tools .
    6. Remove the tools.
    8. Fig 8: View Of Direct Clutch Spring Assembly
    GM749676Courtesy of GENERAL MOTORS CORP.
  8. Remove the direct clutch spring assembly (560).
    9. Fig 9: View Of Direct Clutch Piston
    GM749680Courtesy of GENERAL MOTORS CORP.
    CAUTION: Wear safety glasses when using compressed air in order to prevent eye injury.
  9. Install the forward and direct clutch housing assembly with input shaft (567) onto the transmission case cover (19).
  10. While pulling on the piston by hand, apply compressed air into the fluid passage (C2) in order to remove the direct clutch piston (562).
    11. Fig 10: View Of Direct Clutch Piston & Seals
    GM749682Courtesy of GENERAL MOTORS CORP.
  11. Remove the direct clutch piston inner seal (561) and the direct clutch piston outer seal (563) from the direct clutch piston (562).
    12. Fig 11: View Of Forward Clutch Piston
    GM749684Courtesy of GENERAL MOTORS CORP.
    CAUTION: Wear safety glasses when using compressed air in order to prevent eye injury.
  12. While pulling upward on the piston by hand, apply compressed air into the fluid passage (C1) in order to remove the forward clutch piston (565).
    13. Fig 12: View Of Forward Clutch Piston & Seals
    GM749685Courtesy of GENERAL MOTORS CORP.
  13. Remove the forward clutch piston inner seal (564) and the forward clutch piston outer seal (566) from the forward clutch piston (565).
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