DEFINITION: The low side pressure is lower than normal and the high side pressure is higher than normal.
- A restriction in the Air Conditioning (A/C) system
- Debris in the system
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| 1 |
Were you sent here from the air conditioning (A/C) System Performance Test? |
Go to Step 2 |
Go to Air Conditioning (A/C) System Performance Test (LY7) or Air Conditioning (A/C) System Performance Test (LNJ) |
| 2 |
Feel the liquid line before the thermal expansion valve (TXV).Is the liquid line cold before the TXV? |
Go to Step 3 |
Go to Step 8 |
| 3 |
Feel along the surfaces of the following high side components:
- The compressor hose between the compressor and the condenser
- The condenser
- The liquid line between the condenser and the TXV
Did you detect an abrupt drop in temperature along the surfaces of any of the listed components? |
Go to Step 7 |
Go to Step 4 |
| 4 |
- Feel the liquid line at the TXV location for extreme cold, possibly accompanied by heavy frost.
- Feel along the liquid line beyond the TXV location for warm temperature.
Is the liquid line extremely cold at the TXV location and warm beyond the TXV location? |
Go to Step 11 |
Go to Step 5 |
| 5 |
Feel along the surfaces of the following low side components:
- The evaporator inlet tube between the TXV and the evaporator core
- The evaporator outlet tube between the evaporator core and the compressor suction hose
- The compressor suction hose
Did you feel an abrupt temperature change along the surfaces of any of the listed components? |
Go to Step 7 |
Go to Step 6 |
| 6 |
Feel along the surfaces of the low and the high side components.
- The evaporator inlet tube between the TXV and the evaporator core
- The evaporator outlet hose between the TXV and the compressor
- The compressor hose assembly
- The condenser
- The liquid line between the condenser and the TXV
Are the temperatures of these components only mildly warm? |
Go to Step 14 |
Go to Step 8 |
| 7 |
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
- Remove the restriction from the component, or replace the component which produced an abrupt temperature drop.
Is the action complete? |
Go to Step 9 |
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| 8 |
- Recover the refrigerant and evacuate the system. Refer to Refrigerant Recovery and Recharging .
- Record the weight of the recovered refrigerant.
- Compare the weight of the recovered refrigerant with the system capacity. Refer to Refrigerant System Capacities .
Is the weight of the recovered refrigerant charge greater than 75 percent of the total system capacity? |
Go to Step 9 |
Go to Step 10 |
| 9 |
Recharge the A/C system. Refer to Refrigerant Recovery and Recharging . Is the cooling performance improved? |
Go to Step 20 |
Go to Step 10 |
| 10 |
- Leak test the system. Refer to Leak Testing .
- Repair any leaks.
Is the action complete? |
Go to Step 20 |
- |
| 11 |
The TXV is restricted.
- Replace the TXV. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement .
- If the TXV was restricted, note the type of debris present.
Are metal flakes present? |
Go to Step 12 |
Go to Step 13 |
| 12 |
- Remove the compressor hose assembly from the vehicle. Refer to Air Conditioning Compressor Hose Replacement (LNJ) or Air Conditioning Compressor Hose Replacement (LY7) .
- Inspect the hose for debris by blowing shop air through one end of the hose while covering the other end with a shop towel.
- Observe the amount of debris collected in the shop towel.
Did a large amount of debris collect in the shop towel? |
Go to Step 18 |
Go to Step 19 |
| 13 |
If the TXV was restricted with a brown or black residue, replace the receiver dehydrator. Refer to Receiver and Dehydrator Replacement . Are the actions complete? |
Go to Step 20 |
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| 14 |
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
- Disconnect the compressor hose from the compressor. Refer to Air Conditioning Compressor Hose Replacement (LNJ) or Air Conditioning Compressor Hose Replacement (LY7) .
- Inspect for the presence of debris in the compressor suction port.
Is debris present in the compressor suction port? |
Go to Step 15 |
Go to Step 19 |
| 15 |
- Remove the debris from the suction port.
- Inspect the TXV for damage or debris. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement .
Did you find evidence of damage or debris? |
Go to Step 17 |
Go to Step 16 |
| 16 |
If the TXV does not show any signs of damage or debris, perform the following procedure:
- Remove the compressor hose assembly from the vehicle. Refer to Air Conditioning Compressor Hose Replacement (LNJ) or Air Conditioning Compressor Hose Replacement (LY7) .
- Inspect the hose for debris by blowing shop air through one end of the hose while covering the other end with a shop towel.
- Observe the amount of debris collected in the shop towel.
Did a large amount of debris collect in the shop towel? |
Go to Step 18 |
Go to Step 19 |
| 17 |
- Replace the TXV. Refer to Air Conditioning Evaporator Thermal Expansion Valve Replacement .
- If the TXV was restricted, observe the type of debris present.
Are metal flakes present? |
Go to Step 12 |
Go to Step 13 |
| 18 |
If a large amount of debris was collected in the shop towel from the compressor hose assembly, replace the receiver dehydrator. Refer to Receiver and Dehydrator Replacement . Is the action complete? |
Go to Step 19 |
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| 19 |
- Install the compressor hose assembly. Refer to Air Conditioning Compressor Hose Replacement (LNJ) or Air Conditioning Compressor Hose Replacement (LY7) .
- Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
Are the actions complete? |
Go to Step 20 |
- |
| 20 |
- Record the low and the high side pressures and the instrument panel outlet air temperature after you perform the repairs.
- Compare the pressures and the instrument panel outlet air temperature to those listed in the A/C Performance Chart. Refer to Air Conditioning (A/C) System Performance Test (LY7) or Air Conditioning (A/C) System Performance Test (LNJ) .
Are the readings within the specified ranges as shown on the A/C Performance Chart? |
Go to Step 21 |
Go to Air Conditioning (A/C) System Performance Test (LY7) or Air Conditioning (A/C) System Performance Test (LNJ) |
| 21 |
Operate the system in order to verify the repair. Did you find and correct the condition? |
System OK |
Go to Symptoms - HVAC Systems - Manual |