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Home >> Pontiac >> 2008 >> G5 Base, Automatic >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transaxle - 4T45-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Repair Instructions - On Vehicle >> Control Valve Body Cover Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Locating Components On Side Cover
    GM20822Courtesy of GENERAL MOTORS CORP.
  1. If the seals were removed, thoroughly clean and dry the side cover seal grooves and the side cover seals.
  2. Install the side cover gaskets (5 and 6) into the grooves on the side cover (1).
  3. Retain the seals with J 36850  or equivalent. See Special Tools .
  4. Install the side cover to drive sprocket thrust washer (7) onto the side cover.
  5. Retain the thrust washer with J 36850  or equivalent. See Special Tools .
    6. Fig 2: Installing Side Cover Assembly
    GM474273Courtesy of GENERAL MOTORS CORP.
  6. Install the side cover assembly onto the transmission case.
  7. Install the 11 side cover bolts (3) or studs (4) (model dependent).
    8. Fig 3: Illustrating Installation Points Of Side Cover Bolts And Stud
    GM474274Courtesy of GENERAL MOTORS CORP.
  8. Refer to the graphic in order to find the correct installation points of the bolts and the stud.
    9. Fig 4: Identifying Side Cover Bolts And Stud
    GM58705Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  9. Hand start the bolts.

    Tighten:  Tighten the side cover bolts and stud to 28 N.m (22 lb ft).

  10. Lower the vehicle.
  11. Raise the engine with the engine support fixture.
  12. Raise the vehicle.
  13. Install the transmission mount. Refer to Transmission Front Mount Replacement  or Transmission Rear Mount Replacement .
  14. Install the frame. Refer to Frame Replacement .
  15. Install the power steering gear mounting bolts. Refer to Steering Gear Replacement .
  16. Install the wheel drive shaft to the transmission. Refer to Wheel Drive Shaft Replacement .
  17. Connect the left ball joint to the steering knuckle. Refer to Lower Control Arm Ball Joint Replacement (with FE1 Only) .
  18. Install the left inner fender liner. Refer to Front Fender Liner Replacement .
  19. Install the left front tire and wheel. Refer to Tire and Wheel Removal and Installation .
  20. Lower the vehicle.
  21. Remove the engine support fixture. Refer to Engine Support Fixture .
    22. Fig 5: Locating Transaxle Range Switch Bolts
    GM893832Courtesy of GENERAL MOTORS CORP.
  22. Install the PNP switch. Refer to Park/Neutral Position Switch Replacement .
    23. Fig 6: Removing/Installing Transaxle Range Switch Lever & Nut
    GM893829Courtesy of GENERAL MOTORS CORP.
  23. Install the PNP switch lever and nut.

    Tighten:  Tighten the nut to 35 N.m (26 lb ft).

    24. Fig 7: View Of Shift Cable & Shift Linkage
    GM494775Courtesy of GENERAL MOTORS CORP.
  24. Install the shift cable bracket.
  25. Connect the shift cable from the PNP switch.
    26. Fig 8: View Of Junction Block
    GM736049Courtesy of GENERAL MOTORS CORP.
  26. Install the underhood electrical center bracket.
  27. Install the underhood electrical center to the bracket.
    28. Fig 9: Identifying Air Cleaner Assembly
    GM13340Courtesy of GENERAL MOTORS CORP.
  28. Install the air cleaner housing assembly. Refer to Air Cleaner Assembly Replacement .
  29. Fill the transmission. Refer to Transmission Fluid Check  and Fluid Capacity Specifications .
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