Transfer Case (DTC/Circuit Diagnosis)
- CHECK AWD SOLENOID POWER SUPPLY (1)
- Turn the ignition switch OFF.
- Disconnect AWD control unit harness connector.
- Check the voltage between AWD control unit harness connector and ground.
AWD control unit
--
Voltage
Connector
Terminal
B67
9
Ground
Battery voltage
- Turn the ignition switch ON.CAUTION: Never start the engine.
- Check the voltage between AWD control unit harness connector and ground.
AWD control unit
--
Voltage
Connector
Terminal
B67
9
Ground
Battery voltage
Is the inspection result normal?
YES
GO TO 3.
NO
GO TO 2.
- CHECK AWD SOLENOID POWER SUPPLY (2)
- Turn the ignition switch OFF.
- Check the 10 A fuse (No. 62)
- Check the harness for open or short between AWD control unit harness connector No. 9 terminal and 10 A fuse (No. 62).
Is the inspection result normal?
YES
Perform the trouble diagnosis for power supply circuit. Refer to appropriate system Wiring Diagram.
NO
Repair or replace error-detected parts.
- CHECK AWD SOLENOID GROUND
Check the continuity between AWD control unit harness connector and ground.
AWD control unit
--
Continuity
Connector
Terminal
B67
10
Ground
Yes
11
Is the inspection result normal?
YES
GO TO 4.
NO
Repair or replace error-detected parts.
- CHECK AWD SOLENOID CIRCUIT (1)
Check the resistance between AWD control unit harness connector.
AWD control unit
Resistance (Approx.)
Connector
Terminal
B67
1
2
2.45 Ohm
Is the inspection result normal?
YES
GO TO 7.
NO
GO TO 5.
- CHECK AWD SOLENOID CIRCUIT (2)
- Remove AWD solenoid harness connector.
- Check the continuity between AWD control unit harness connector and AWD solenoid harness connector.
AWD control unit
AWD solenoid
Continuity
Connector
Terminal
Connector
Terminal
B67
1
C12
1
Yes
2
2
- Check the continuity between AWD control unit harness connector and the ground.
AWD control unit
--
Continuity
Connector
Terminal
B67
1
Ground
No
2
Is the inspection result normal?
YES
GO TO 6.
NO
Repair or replace error-detected parts.
- CHECK AWD SOLENOID
Check AWD solenoid. Refer to Component Inspection .
Is the inspection result normal?
YES
GO TO 7.
NO
AWD solenoid is malfunctioning. Replace electric controlled coupling. Refer to Removal and Installation .
- CHECK TERMINALS AND HARNESS CONNECTORS
- Check AWD control unit pin terminals for damage or loose connection with harness connector.
- Check AWD solenoid pin terminals for damage or loose connection with harness connector.
Is the inspection result normal?
YES
Replace AWD control unit. Refer to Removal and Installation .
NO
Repair or replace error-detected parts.