DTC Diagnosis Procedure
- CHECK COOLING FAN OPERATION
With CONSULT
- Turn ignition switch ON.
- Perform "FAN DUTY CONTROL" in "ACTIVE TEST" mode of "ENGINE" using CONSULT.
- Check that cooling fan speed varies according to the percentage.
Without CONSULT
- Activate IPDM E/R auto active test and check cooling fan motors operation, refer to Diagnosis Description .
- Check that cooling fan operates.
Is the inspection result normal?
YES
GO TO 2.
NO
Proceed to Component Function Check .
- CHECK COOLING SYSTEM FOR LEAK-1
Check cooling system for leak. Refer to System Inspection .
Is leakage detected?
YES
GO TO 3.
NO
GO TO 4.
- CHECK COOLING SYSTEM FOR LEAK-2
Check the following for leak.
- Hose (Refer to System Inspection .)
- Radiator (Refer to Checking Radiator .)
- Water pump (Refer to Removal and Installation .)
Repair or replace malfunctioning part.
- CHECK RADIATOR CAP
Check radiator cap.
Is the inspection result normal?
YES
GO TO 5.
NO
Replace radiator cap.
- CHECK THERMOSTAT
Check thermostat. Refer to Removal and Installation .
Is the inspection result normal?
YES
GO TO 6.
NO
Replace thermostat. Refer to Removal and Installation .
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to Component Inspection .
Is the inspection result normal?
YES
GO TO 7.
NO
Replace engine coolant temperature sensor. Refer to Removal and Installation .
- CHECK MAIN 12 CAUSES
If the cause cannot be isolated, check the following.
Engine
Step
Inspection item
Equipment
Standard
Reference
OFF
1
- Blocked radiator
- Blocked condenser
- Blocked radiator grille
- Blocked bumper
- Visual
No blocking
--
2
- Coolant mixture
- Coolant tester
3
- Coolant level
- Visual
Coolant up to MAX level in reservoir tank and radiator filler neck
4
- Radiator cap
- Pressure tester
107 kPa
(1.1 kg/cm 2 , 16 psi) (Limit)
--
ON* 2
5
- Coolant leaks
- Visual
No leaks
ON* 2
6
- Thermostat
- Touch the upper and lower radiator hoses
Both hoses should be hot
ON* 1
7
- Cooling fan
- CONSULT
Operating
OFF
8
- Combustion gas leak
- Color checker chemical tester 4 Gas analyzer
Negative
--
ON* 3
9
- Coolant temperature gauge
- Visual
Gauge less than 3/4 when driving
--
- Coolant overflow to reservoir tank
- Visual
No overflow during driving and idling
OFF* 4
10
- Coolant return from reservoir tank to radiator
- Visual
Should be initial level in reservoir tank
OFF
11
- Cylinder head
- Straight gauge feeler gauge
0.1 mm (0.004 in) Maximum distortion (warping)
12
- Cylinder block and pistons
- Visual
No scuffing on cylinder walls or piston
*1: Turn the ignition switch ON.
*2: Engine running at 3, 000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to Troubleshooting Chart .
INSPECTION END