Diagnosis Procedure
- CHECK FOR CURRENT DTC
- Turn ignition switch ON.
- Connect CONSULT and check "ENGINE" diagnostic trouble codes.
- Check for DTC P220A-00 being current on the CONSULT screen.
Is applicable DTC detected?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- CHECK FOR PRIORITY DTC
- Using CONSULT, check for other "ENGINE" diagnostic trouble codes.
- Check If any of the following DTCs are present:
- P0562-00
- P0563-00
Is applicable DTC current?
YES
Refer to DTC Index .
NO
GO TO 3 .
- INSPECT THE INTAKE NOX SENSOR AND CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect the intake NOx sensor.
- Inspect connector for the following:
- Loose connector.
- Corroded pins.
- Bent or broken pins.
- Pushed back or expanded pins.
- Moisture in or on the connector.
- Missing or damaged connector seals.
- Dirt or debris on or in the connector pins.
- Connector shell broken.
- Wire insulation damage.
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 4 .
NO
Repair or replace error-detected parts.
- CHECK THE VOLTAGE TO THE INTAKE NOX SENSOR
- Turn ignition switch ON.
- Measure the voltage between the voltage supply circuit and the ground circuit at the intake NOx sensor harness connector.
Intake NOx Sensor
Voltage
(Approx.)
Connector
Terminal (+)
Terminal (-)
C31
4
3
Battery voltage
Is the reading within 1 volt of battery voltage?
YES
GO TO 5 .
NO
GO TO 7 .
- CHECK FOR CORRECT INTAKE NOX SENSOR
- Remove after treatment intake NOx sensor.
- Verify intake NOx sensor is the correct sensor for this engine.NOTE: The after treatment intake NOx sensor is available in 12V or 24V versions.
Is this intake NOx sensor the correct sensor for this engine?
YES
GO TO 6 .
NO
- Replace the after treatment intake NOx sensor. Refer to Removal and Installation .
- GO TO 9 .
- CHECK CONDITION OF THE INTAKE NOX SENSOR
- Turn ignition switch OFF.
- Reinstall the intake NOx sensor and connect all harness connectors.
- Start the engine.
- Operate the engine until the diesel oxidation catalyst intake temperature is above 150°C (302°F).NOTE: The exhaust gas temperature at the after treatment intake NOx sensor must be above 150°C (302°F) before the sensor can perform its internal diagnostics.
- Using CONSULT, check for "ENGINE" diagnostic trouble codes.
Is P220A-00 DTC current?
YES
- Verify the integrity of the intake NOx sensor. Refer to Removal and Installation .
- Replace the intake NOx sensor if necessary.Refer to Removal and Installation .
NO
- The removal and installation of the connector corrected the issue.
- GO TO 9 .
- CHECK THE BATTERY CONNECTION
- Turn ignition switch OFF.
- Check the battery terminals and connections.
Is the battery connection tight and corrosion-free?
YES
GO TO 8 .
NO
- Tighten any loose connections and clean the terminals.
- GO TO 9 .
- CHECK INTAKE NOX SENSOR VOLTAGE SUPPLY CIRCUIT FOR OPEN
- Disconnect the intake NOx sensor.
- Turn ignition switch ON.
- Measure the voltage between the voltage supply circuit at the intake NOx sensor harness connector and engine block ground.
Intake NOx sensor
Voltage
(Approx.)
Connector
Terminal (+)
Terminal (-)
C31
4
Engine block
Battery voltage
Is the reading within 1 volt of battery voltage?
YES
- Repair the ground circuit to the intake NOx sensor for open.
- GO TO 9 .
NO
- Repair the power supply to the intake NOx sensor for open.
- GO TO 9 .
- ERASE CURRENT DTC
- Insure the ignition switch is OFF.
- Connect all harness connectors.
- Turn ignition switch ON.
- Using CONSULT erase "ENGINE" diagnostic trouble codes.
- Operate the engine within the "Conditions for setting the DTC".
- Using CONSULT, check for "ENGINE" diagnostic trouble codes.
Is P220A-00 DTC current?
YES
Return to Diagnosis Procedure. Refer to DTC Description .
NO
Repair complete.