Diagnosis Procedure
- CHECK FOR CURRENT DTC
- Turn ignition switch ON.
- Connect CONSULT and check for other existing ENGINE diagnostic trouble codes.
Is P2147-00 DTC current?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- INSPECT FUEL INJECTOR CONNECTOR PINS
- Turn ignition switch OFF.
- Disconnect fuel injectors 1, 4, 6, and 7.
- Inspect connector for the following:
- Loose connector.
- Corroded pins.
- Bent or broken pins.
- Pushed back or expanded pins.
- Moisture in or on the connector.
- Missing or damaged connector seals.
- Dirt or debris on or in the connector pins.
- Connector shell broken.
- Wire insulation damage.
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 3 .
NO
Repair or replace error-detected parts.
- CHECK THE FUEL INJECTOR RESISTANCE
Check the resistance value across the two pins of each of the injectors 1, 4, 6, and 7. Refer to step 2 in Component Inspection .
Does the component pass the inspection?
YES
GO TO 4.
NO
Replace the malfunctioning fuel injector. Refer to (cylinder 1 or 3) Removal and Installation (CYLINDER 1 and CYLINDER 3) , (cylinder 2 or 4) Removal and Installation (CYLINDER 2 and CYLINDER 4) , (cylinder 5 or 7) Removal and Installation (CYLINDER 5 and CYLINDER 7) , (cylinder 6 or 8) Removal and Installation (CYLINDER 6 and CYLINDER 8) .
- CHECK FOR INJECTOR SHORT CIRCUIT CYLINDER 1
- Turn ignition switch OFF.
- Unplug the #1 injector harness connector from the top of the injector.
- Start the engine.
- Using CONSULT, check for ENGINE diagnostic trouble codes.
Did DTC P0201-00 become current and DTC P2147-00 become past?
YES
- Turn ignition switch OFF.
- Cylinder #1 fuel injector circuit has been identified as the source for the DTC. The root cause could be the cylinder #1 fuel injector, cylinder #1 harness circuit, or ECM. Continue with component inspection and harness inspection of just cylinder #1 circuit.
NO
Perform DTC confirmation procedure. If P2147 is still active, continue to step 5.
- CHECK FOR INJECTOR SHORT CIRCUIT CYLINDER 4
- Turn ignition switch OFF.
- Reconnect injector #1.
- Unplug the #4 injector harness connector from the top of the injector.
- Start the engine.
- Using CONSULT, check for ENGINE diagnostic trouble codes.
Did DTC P0204-00 become current and DTC P2147 become past?
YES
- Turn ignition switch OFF.
- Cylinder #4 fuel injector circuit has been identified as the source for the DTC. The root cause could be the cylinder #4 fuel injector, cylinder #4 harness circuit, or ECM. Continue with component inspection and harness inspection of just cylinder #4 circuit.
NO
Perform DTC confirmation procedure. If P2147 is still active, continue to step 6.
- CHECK FOR INJECTOR SHORT CIRCUIT CYLINDER 6
- Turn ignition switch OFF.
- Reconnect injector #4.
- Unplug the #6 injector harness connector from the top of the injector.
- Start the engine.
- Using CONSULT, check for ENGINE diagnostic trouble codes.
Did DTC P0206-00 become current and DTC P2147-00 become past?
YES
- Turn ignition switch OFF.
- Cylinder #6 fuel injector circuit has been identified as the source for the DTC. The root cause could be the cylinder #6 fuel injector, cylinder #6 harness circuit, or ECM. Continue with component inspection and harness inspection of just cylinder #6 circuit.
NO
Perform DTC confirmation procedure. If P2147-00 is still active, continue to step 7.
- CHECK FOR INJECTOR SHORT CIRCUIT CYLINDER 7
- Turn ignition switch OFF.
- Reconnect injector #6.
- Unplug the #7 injector harness connector from the top of the injector.
- Start the engine.
- Using CONSULT, check for ENGINE diagnostic trouble codes.
Did DTC P0207-00 become current and DTC P2147-00 become past?
YES
- Turn ignition switch OFF.
- Cylinder #7 fuel injector circuit has been identified as the source for the DTC. The root cause could be the cylinder #7 fuel injector, cylinder #7 harness circuit, or ECM. Continue with component inspection and harness inspection of just cylinder #7 circuit.
NO
Perform DTC confirmation procedure. If P2147-00 is still active, continue to step 8.
- INSPECT ECM AND ELECTRICAL CONNECTIONS
- Disconnect the ECM.
- Inspect connectors for the following:
- Loose connector.
- Corroded pins.
- Bent or broken pins.
- Pushed back or expanded pins.
- Moisture in or on the connector.
- Missing or damaged connector seals.
- Dirt or debris on or in the connector pins.
- Connector shell broken.
- Wire insulation damage.
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 9 .
NO
Repair or replace error-detected parts.
- CHECK INJECTOR 1 SIGNAL AND DRIVER CIRCUITS FOR SHORT
Check injector 1 signal and driver circuits for continuity between the ECM connector and battery post.
ECM
Battery post
Continuity
Connector
Terminal
F101
155
(+)
No
(-)
176
(+)
(-)
Is the inspection result normal?
YES
GO TO 10 .
NO
Repair or replace the engine harness.
- CHECK INJECTOR 4 SIGNAL AND DRIVER CIRCUITS FOR SHORT
Check injector 4 signal and driver circuits for continuity between the ECM connector and battery post.
ECM
Battery post
Continuity
Connector
Terminal
F101
157
(+)
No
(-)
178
(+)
(-)
Is the inspection result normal?
YES
GO TO 11 .
NO
Repair or replace the engine harness.
- CHECK INJECTOR 6 SIGNAL AND DRIVER CIRCUITS FOR SHORT
Check injector 6 signal and driver circuits for continuity between the ECM connector and battery post.
ECM
Battery post
Continuity
Connector
Terminal
F101
158
(+)
No
(-)
179
(+)
(-)
Is the inspection result normal?
YES
GO TO 12 .
NO
Repair or replace the engine harness.
- CHECK INJECTOR 7 SIGNAL AND DRIVER CIRCUITS FOR SHORT
Check injector 7 signal and driver circuits for continuity between the ECM connector and battery post.
ECM
Battery post
Continuity
Connector
Terminal
F101
156
(+)
No
(-)
177
(+)
(-)
Is the inspection result normal?
YES
GO TO 13 .
NO
Repair or replace the engine harness.
- PERFORM FUEL SYSTEM DIAGNOSTIC TEST
- Connect all harness connectors.
- Turn ignition switch ON.
- Use Commercial Service Tool J-54442 to perform the next step.
- Using CONSULT, select ENGINE and perform the "Fuel Injector Drain Flow Test" on bank 1. Refer to High Pressure Fuel Injector Return Flow Test .
Does each fuel injector meet the specification in injector drain flow test?
YES
GO TO 14 .
NO
Replace the malfunctioning injector(s). Refer to (cylinder 1 or 3) Removal and Installation (CYLINDER 1 and CYLINDER 3) , (cylinder 2 or 4) Removal and Installation (CYLINDER 2 and CYLINDER 4) , (cylinder 5 or 7) Removal and Installation (CYLINDER 5 and CYLINDER 7) , (cylinder 6 or 8) Removal and Installation (CYLINDER 6 and CYLINDER 8) .
- CHECK FOR CURRENT DTC
- Start the engine.
- Wait 30 seconds.
- Connect CONSULT and check for current ENGINE diagnostic trouble codes.
Is P2147-00 DTC current?
YES
Replace ECM. Refer to Removal and Installation .
NO
GO TO 15 .
- ERASE DTCS
- Connect CONSULT and erase ENGINE diagnostic trouble codes.
- Operate the engine within the "Conditions for Clearing the DTC".
- Using CONSULT, check for current ENGINE diagnostic trouble codes.
Is P2147-00 DTC current?
YES
Return to diagnostic procedure. Refer to DTC Description .
NO
Repair complete.