Diagnosis Procedure
- CHECK FOR CURRENT DTC
- Turn ignition switch ON.
- Connect CONSULT and check "ENGINE" diagnostic trouble codes for DTC P208C-00 being current.
Is applicable DTC current?
YES
GO TO 2 .
NO
Refer to Intermittent Incident .
- INSPECT DEF SUPPLY PUMP ASSEMBLY AND ELECTRICAL CONNECTIONS
- Turn ignition switch OFF.
- Disconnect the DEF supply pump assembly connector.
- Inspect connector for the following:
- Loose connector.
- Corroded pins.
- Bent or broken pins.
- Pushed back or expanded pins.
- Moisture in or on the connector.
- Missing or damaged connector seals.
- Dirt or debris on or in the connector pins.
- Connector shell broken.
- Wire insulation damage.
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 3 .
NO
Repair or replace error-detected parts.
- INSPECT DEF CONTROL MODULE AND ELECTRICAL CONNECTIONS
- Turn ignition switch OFF.
- Disconnect the DEF control module.
- Inspect both connectors for the following:
- Loose connector.
- Corroded pins.
- Bent or broken pins.
- Pushed back or expanded pins.
- Moisture in or on the connector.
- Missing or damaged connector seals.
- Dirt or debris on or in the connector pins.
- Connector shell broken.
- Wire insulation damage.
- Damaged connector locking tab.
Is the inspection result normal?
YES
GO TO 4 .
NO
Repair or replace error-detected parts.
- CHECK DEF SUPPLY PUMP MOTOR A SUPPLY CIRCUIT FOR SHORT TO GROUND
Check for continuity between the pump motor A supply circuit and ground at the DEF control module harness connector.
DEF control module
Ground
Continuity
Connector
Terminal
C205
19
-
No
Is the inspection result normal?
YES
GO TO 5 .
NO
Repair short circuit in harness or connectors.
- CHECK DEF SUPPLY PUMP MOTOR B SUPPLY CIRCUIT FOR SHORT TO GROUND
Check for continuity between the pump motor B supply circuit and ground at the DEF control module harness connector.
DEF control module
Ground
Continuity
Connector
Terminal
C205
18
-
No
Is the inspection result normal?
YES
GO TO 6 .
NO
Repair short circuit in harness or connectors.
- CHECK DEF SUPPLY PUMP MOTOR C SUPPLY CIRCUIT FOR SHORT TO GROUND
Check for continuity between the pump motor C supply circuit and ground at the DEF control module harness connector.
DEF control module
Ground
Continuity
Connector
Terminal
C205
17
-
No
Is the inspection result normal?
YES
GO TO 7 .
NO
Repair short circuit in harness or connectors.
- CHECK FOR CURRENT DTC
- Connect DEF control module.
- Turn ignition switch ON.
- Wait 30 seconds.
- Using CONSULT check for "ENGINE" diagnostic trouble codes.NOTE: Other DTCs will be set.
Is P208A-00 DTC current and P208C-00 DTC past?
YES
- Replace the DEF supply pump assembly. Refer to Removal and Installation .
- GO TO 8 .
NO
- Replace the DEF control module. Refer to Removal and Installation .
- GO TO 8 .
- ERASE CURRENT DTC
- Turn ignition switch OFF.
- Connect all harness connectors.
- Turn ignition switch ON.
- Using CONSULT, erase "ENGINE" diagnostic trouble codes.
- Operate the engine within the "Conditions for setting the DTC".
- Check for "ENGINE" diagnostic trouble codes.
Is P208C-00 DTC current?
YES
Return to Diagnosis Procedure. Refer to DTC Description .
NO
Repair complete.