Work Procedure
- INSPECTION START
- Check service records for any recent repairs that may indicate a related incident.
- Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to Inspection .
- Open hood and check the following:
- Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
- Start engine and warm it up to the normal operating temperature.
GO TO 2
- CHECK IDLE SPEED
Check idle speed.
For procedure, refer to Inspection .
For specification, refer to GENERAL SPECIFICATIONS .
Is the inspection result normal?
YES
INSPECTION END
NO
GO TO 3
- CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
Is the inspection result normal?
YES
GO TO 4
NO
Repair or replace the malfunctioning part.
- BLEED AIR FROM FUEL SYSTEM
- Stop engine.
- Bleed air from fuel system. Refer to Low-Pressure System Check .
GO TO 5
- CHECK IDLE SPEED AGAIN
- Start engine.
- Check idle speed.
For procedure, refer to Inspection .
For specification, refer to GENERAL SPECIFICATIONS .
Is the inspection result normal?
YES
INSPECTION END
NO
GO TO 6
- DRAIN WATER FROM FUEL FILTER
- Stop engine.
- Drain water from fuel filter. Refer to Drain .
GO TO 7
- CHECK IDLE SPEED AGAIN
- Start engine.
- Check idle speed.
For procedure, refer to Inspection .
For specification, refer to GENERAL SPECIFICATIONS .
Is the inspection result normal?
YES
INSPECTION END
NO
GO TO 8
- CHECK AIR CLEANER FILTER
- Stop engine.
- Check air cleaner filter for clogging or breaks.
Is the inspection result normal?
YES
GO TO 9
NO
Replace air cleaner filter.
- CHECK BATTERY VOLTAGE
Check battery voltage.
Voltage:
More than 12.13V
Is the inspection result normal?
YES
GO TO 11
NO
GO TO 10
- CHECK BATTERY
Refer to How to Handle Battery .
Is the inspection result normal?
YES
Check charging system. Refer to Work Flow (With EXP-800 NI or GR8-1200 NI) (with Cummins 5.0L) or Work Flow (Without EXP-800 NI or GR8-1200 NI) (with Cummins 5.0L) .
NO
Repair or replace the malfunctioning part.
- CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to Compression Check .
Is the inspection result normal?
YES
GO TO 12
NO
Follow the instruction of "CHECKING COMPRESSION PRESSURE".
- CHECK IDLE SPEED AGAIN
Check idle speed.
For procedure, refer to Inspection .
For specification, refer to GENERAL SPECIFICATIONS .
Is the inspection result normal?
YES
INSPECTION END
NO
Check fuel injector. Refer to Low-Pressure System Check . And then, GO TO 2 .