Diagnosis Procedure
- CHECK FUSE AND FUSIBLE LINK
Check that the following fuse and fusible link are not blown:
Signal name
Fuse or Fusible Link No. or Letter
Ignition switch ON or START
29 (5A)
Battery power supply (with Cummins 5.0L)
B (60A)
Battery power supply (with VK56VD)
AA (60A)
Is the fuse or fusible link blown?
YES
Replace the blown fuse or fusible link after repairing the affected circuit.
NO
GO TO 2.
- CHECK INVERTER RELAY
Check inverter relay. Refer to Component Inspection (Inverter Relay) .
Is the inspection result normal?
YES
GO TO 3 .
NO
Replace inverter relay.
- CHECK INVERTER UNIT POWER SUPPLY CIRCUIT
- Connect inverter relay connector.
- Disconnect inverter unit connector B2.
- Connect a fused jumper wire between inverter unit connector B2 and ground.
- Turn ignition switch ON.
- Check voltage between inverter unit connector B1 and ground.
Inverter unit
Ground
Voltage
(Approx.)
Connector
Terminal
B1
14
-
Battery voltage
Is the inspection result normal?
YES
GO TO 7.
NO
GO TO 4.
- CHECK INVERTER RELAY POWER SUPPLY CIRCUITS
- Turn ignition switch OFF.
- Disconnect inverter relay connector E59.
- Check voltage between inverter relay connector E59 and ground.
Inverter relay
Ground
Voltage
(Approx.)
Connector
Terminal
E59
5
-
Battery voltage
- Turn ignition switch ON.
- Check voltage between inverter relay connector E59 and ground.
Inverter relay
Ground
Condition
Voltage
(Approx.)
Connector
Terminal
E59
2
-
Ignition switch ON
Battery voltage
Ignition switch OFF
0V
Is the inspection result normal?
YES
GO TO 5.
NO
Repair or replace the inverter relay power supply circuit.
- CHECK INVERTER UNIT POWER SUPPLY CIRCUIT FOR OPEN
- Turn ignition switch OFF.
- Disconnect inverter unit connector B1.
- Check continuity between inverter relay connector E59 and inverter unit connector B1.
Inverter relay
Inverter unit
Continuity
Connector
Terminal
Connector
Terminal
E59
3
B1
14
Yes
Is the inspection result normal?
YES
GO TO 6.
NO
Repair or replace the harness or connectors.
- CHECK INVERTER RELAY COIL CIRCUIT FOR OPEN
Check continuity between inverter relay connector E59 and inverter unit connector B1.
Inverter relay
Inverter unit
Continuity
Connector
Terminal
Connector
Terminal
E59
1
B1
11
Yes
Is the inspection result normal?
YES
GO TO 7.
NO
Repair or replace the harness or connectors.
- CHECK INVERTER UNIT GROUND CIRCUIT
- Turn ignition switch OFF.
- Check continuity between inverter unit connector B1 and ground.
Inverter unit
Ground
Continuity
Connector
Terminal
B1
13
-
Yes
Is the inspection result normal?
YES
Inspection End.
NO
Repair or replace the inverter unit ground circuit.