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Home >> Nissan-Datsun >> 2003 >> Sentra Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 771 (Engine Cooling System Qr25DE) >> Radiator >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2002 Nissan Sentra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install oil cooler (A/T model only).
    Fig 1: Installing Oil Cooler
    G02007465Courtesy of NISSAN MOTOR CO., U.S.A.
    • Pay attention to direction of conical washer. 
  2. Clean contact portion of tank.
    Fig 2: Cleaning Contact Portion Of Tank
    G02007466Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install sealing rubber.
    Fig 3: Installing Sealing Rubber
    G02007467Courtesy of NISSAN MOTOR CO., U.S.A.
    • Push it in with fingers. 
    • Be careful not to twist sealing rubber. 
  4. Crimp tank in specified sequence with Tool.
    Fig 4: Crimping Sequence For Tank Edges
    G02007468Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 5: Crimping Tank Edges Using Radiator Pliers
    G02007469Courtesy of NISSAN MOTOR CO., U.S.A.
    • Use pliers in the locations where Tool cannot be used.
    • Fig 6: Using Radiator Pliers In Locations Where Radiator Pliers Cannot Be Used
      G02007470Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Make sure that the rim is completely crimped down.
    Fig 7: Confirming Correct Sealing Rubber Installation
    G02007471Courtesy of NISSAN MOTOR CO., U.S.A.

    Standard height "H": 8.0 - 8.4 mm (0.315 - 0.331 in) 

  6. Confirm that there is no leakage.