Inspection Flow
- CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
- Turn temperature control dial counterclockwise to maximum cold.
- Check for cold air at discharge air outlets.
Is the inspection result normal?
YES: GO TO 3.
NO: GO TO 2.
- CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to "OPERATIONAL CHECK ".
Does another symptom exist?
YES: Refer to "SYMPTOM MATRIX CHART ".
NO: System OK.
- CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
GO TO 4.
- CHECK DRIVE BELTS
Check compressor belt tension. Refer to "CHECKING DRIVE BELTS ".
Is the inspection result normal?
YES: GO TO 5.
NO: Adjust or replace compressor belt. Refer to "CHECKING DRIVE BELTS ".
- CHECK AIR MIX DOOR OPERATION
Check and verify air mix door mechanism for smooth operation.
Does air mix door operate correctly?
YES: GO TO 6.
NO: Repair or replace air mix door control linkage.
- CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to "COMPONENT INSPECTION ".
Does cooling fan motor operate correctly?
YES: GO TO 7.
NO: Check cooling fan motor. Refer to "DIAGNOSIS PROCEDURE ".
- CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
GO TO 8.
- CHECK REFRIGERANT PURITY
- Connect recovery/recycling equipment to vehicle.
- Confirm refrigerant purity in supply tank using recovery/recycling and refrigerant identifier.
Is the inspection result normal?
YES: GO TO 9.
NO: Check contaminated refrigerant. Refer to "CONTAMINATED REFRIGERANT ".
- CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES: Perform diagnostic work flow. Refer to "DIAGNOSTIC WORK FLOW ".
NO: GO TO 10.
- CHECK REFRIGERANT PRESSURE
Check refrigerant pressure with manifold gauge connected. Refer to "PERFORMANCE CHART ".
Is the inspection result normal?
YES: GO TO 11.
NO: Perform diagnostic work flow. Refer to "DIAGNOSTIC WORK FLOW ".
- CHECK AIR DUCTS
Check ducts for air leaks.
Is the inspection result normal?
YES: System OK.
NO: Repair air leaks.