INSPECTION PROCEDURE 4: Blower Fan and Motor do not Turn: Diagnosis
Required Special Tools:
- MB991223: Harness Set
- MB992006: Extra Fine Probe
- STEP 1. Check blower motor connector C-113 for loose, corroded or damaged terminals, or terminals pushed back in the connector
.
Q: Is blower motor connector C-113 in good condition?
- YES: Go to Step 2.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The blower motor should operate normally.
- STEP 2. Measure the voltage at blower motor connector C-113
.
- Disconnect blower motor connector C-113, and measure the voltage at the wiring harness side.
- Turn the ignition switch to the "ON" position.
- Turn the blower switch to the "Maximum air volume" position.
- Measure the voltage between terminal 1 and ground.
- The measured value should be approximately 12 volts (battery positive voltage).
Q: Is the measured voltage approximately 12 volts?
- YES: Go to Step 3.
- NO: Refer to INSPECTION PROCEDURE 10, "BLOWER MOTOR POWER SUPPLY SYSTEM ."
- STEP 3. Check blower motor connector C-113 for loose, corroded or damaged terminals, or terminals pushed back in the connector
.
Q: Is blower motor connector C-113 in good condition?
- YES: Go to Step 4.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The blower motor should operate normally.
- STEP 4. Check the blower fan and motor operation
.
Check that the motor turns when applying battery power between the connector terminals. Also check to see that there is no abnormal sound emitted from the motor at this time.
Q: Is there any abnormal noise?
- YES: Go to Step 5.
- NO: Replace the blower relay. The blower motor should operate normally.
- STEP 5. Check A/C controller assembly (A/C-ECU) connector C-146 for loose, corroded or damaged terminals, or terminals pushed back in the connector
.
Q: Is A/C controller assembly (A/C-ECU) connector C-146 in good condition?
- YES: Go to Step 6.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The blower motor should operate normally.
- STEP 6. Check the wiring harness between A/C controller assembly (A/C-ECU) connector C-146 (terminal 16) and blower motor connector C-113 (terminal 2)
.
- Check the A/C controller assembly (A/C-ECU) signal line for open and short circuit.
Q: Is the wiring harness between A/C controller assembly (A/C-ECU) connector C-146 (terminal 16) and blower motor connector C-113 (terminal 2) in good condition?
- YES: Go to Step 7.
- NO: Repair the wiring harness. The blower motor should operate normally.
- STEP 7. Check power transistor connector C-112 for loose, corroded or damaged terminals, or terminals pushed back in the connector
.
Q: Is power transistor connector C-112 in good condition?
- YES: Go to Step 8.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The blower motor should operate normally.
- STEP 8. Measure the resistance at power transistor connector C-112
.
- Disconnect power transistor connector C-112, and measure the resistance at the wiring harness side.
- Measure the resistance value between terminal 1 and ground.
OK: The measured value should be 2 ohms or less
Q: Does the measured resistance value correspond with this range?
- YES: Go to Step 10.
- NO: Go to Step 9.
- STEP 9. Check the wiring harness between power transistor connector C-112 (terminal 1) and ground
.
- Check the power transistor ground line for open circuit.
Q: Is the wiring harness between power transistor connector C-112 (terminal 1) and ground in good condition?
- YES: It can be assumed that this malfunction is intermittent. Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS .
- NO: Repair the wiring harness. The blower motor should operate normally.
- STEP 10. Check the wiring harness between blower motor connector C-113 (terminal 2) and power transistor connector C-112 (terminal 2)
.
- Check the power transistor signal line for open and short circuit.
Q: Is the wiring harness between blower motor connector C-113 (terminal 2) and power transistor connector C-112 (terminals 2) in good condition?
- YES: Go to Step 11.
- NO: Repair the wiring harness. The blower motor should operate normally.
- STEP 11. Check the wiring harness between A/C controller assembly (A/C-ECU) connector C-146 (terminal 15) and power transistor connector C-112 (terminal 4)
.
- Check the A/C controller assembly (A/C-ECU) signal line for open and short circuit.
Q: Is the wiring harness between A/C controller assembly (A/C-ECU) connector C-146 (terminal 15) and power transistor connector C-112 (terminal 4) in good condition?
- YES: Go to Step 12.
- NO: Repair the wiring harness. The blower motor should operate normally.
- STEP 12. Replace the power transistor and check the trouble symptom again
Check the trouble symptom again.
Q: Is the check result satisfactory?
- YES: The procedure is complete.
- NO: Replace the A/C controller assembly (A/C-ECU).