Diagnostic Procedure
- STEP 1. Check the transaxle control
Q: Are the shift cable and the select cable in good condition?
YES : Go to Step 2.
NO : Repair or replace the shift cable and the select cable. Refer to TRANSAXLE CONTROL . Then go to Step 7.
- STEP 2. Check the transaxle oil.
Q: Is the oil dirty?
YES : Replace the oil. Refer to TRANSMISSION OIL CHANGE . Then go to Step 7
NO : Go to Step 3.
- STEP 3. Check the clutch system.
Q: Is the clutch system normal?
YES : Go to Step 4.
NO : Repair or replace the clutch system. Refer to CLUTCH . Then go to Step 7.
- STEP 4. Remove and disassemble the transaxle. Check the control housing.
Q: Is the control housing in good condition?
YES : Go to Step 5.
NO : Repair or replace the control housing (Refer to TRANSAXLE ) Then go to Step 7.
- STEP 5. Check for poor meshing or worn synchronizer ring and gear cone.
Q: Is poor meshing or worn synchronizer ring and gear cone found?
YES : Repair or replace the synchronizer ring and gear cone. Then go to Step 7.
NO : Go to Step 6.
- STEP 6. Check the synchronizer spring for weakness.
Q: Is the synchronizer spring weak?
YES : Replace the synchronizer spring. Then go to Step 7.
NO : Go to Step 7.
- STEP 7. Retest the system.
Q: Is the shifting of the gears still hard?
YES : Return to Step 1.
NO : The procedure is complete.