Install flywheel (automatic transmission)
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
- Clean all the screw threads (1)
.
- Use set of special tools 2 285 058
.
Description Twist drill Thread cutter M12x1.5 Deep stop Screw in tool - Assemble tool set.
Number Description 1 Tool holder 2 Thread cutter M12X1.5 - Mark the insertion depth (A) on the thread cutter (1) from the set of special tools 2 285 058 with a standard tool (2) .
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | ||
|---|---|---|
| Screw-in depth | 18 mm | |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from the set of special tools 2 285 058 up to the screw-in depth (2) in the arrow direction.
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | ||
|---|---|---|
| Screw-in depth | 18 mm | |
- Make sure that the thread cutter is (1) not pressed up against the timing chain (3) .
NOTE:
TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
- Make sure that the screw-in depth (2)
of the screw tap (1)
are not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3) .
- Note the installation position of the magnet wheel (1) .
- Position the magnet wheel (1)
on the crankshaft.
- Position the flywheel (B) .
- Replace flywheel bolts (1)
to (8)
.
Parts: Flywheel bolts
- Screw in flywheel bolt (1) to (8) by hand.
- Make sure that the tightening sequence starts with the dowel pin (A) .
- Tighten the flywheel bolts in the sequence (1) to (8) (note the angle of rotation in the next step).
TIGHTENING TORQUES SPECIFICATION
| Flywheel to crankshaft | ||
|---|---|---|
| M12x1.5 Replace screws. |
Tightening torque | 45Nm |
| Angle of rotation | 45° | |
- Apply all flywheel bolts (1) with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260) .
- Loosen the transmission bolt (1) .
- Feed out and remove special tools 0 494 793 (11 9 265)and 0 496 171 (11 9 811)with the conventional 5 mm washer.
Follow-up work
- Refer to INSTALLING AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to INSTALLING THE TRANSFER BOX (VTG) .
- Refer to INSTALLING HOLDER WITH RUBBER MOUNT .
- Refer to INSTALLING INTERMEDIATE SHAFT WITH SUPPORT TUBE .
- Refer to INSTALLING PROP SHAFT .
- Refer to INSTALLING THE REAR HEAT SHIELD .
- Refer to INSTALLING THE FRONT HEAT SHIELD .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE CROSS-MEMBER ON THE REAR AXLE .
- Refer to INSTALLING THE CONNECTING SUPPORT ON THE TUNNEL AT FRONT AND REAR .
- Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
- Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
- Refer to INSTALLING AND SECURING COMPLETE FRONT AXLE .
- Refer to SECURING MOUNTED PARTS ON THE FRONT AXLE SUPPORT .
- Refer to CONNECTING CONNECTOR ON STEERING GEAR .
- Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
- Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
- Refer to FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to INSTALLING WHEEL ARCH COVER AT FRONT LEFT AND RIGHT .
- Refer to IF INSTALLED: INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS
- Refer to INSTALLING STARTER MOTOR .
- Refer to REMOVING THE MOUNTING FOR THE COOLANT RADIATOR ON THE LEFT AND RIGHT .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to REMOVING ENGINE BRIDGE .
- Refer to INSTALLING THE SYSTEM BATTERY .
- Refer to CONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING INTAKE PORT .
- Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
- Refer to VENTING THE COOLING CIRCUIT .
- Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to CHECKING TRANSFER BOX OIL LEVEL .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE UPPER BULKHEAD COVER PANEL .
- Refer to INSTALLING FRONT WINDSHIELD PANEL COVER .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .