Special tools for wiring harness repairs (Countryman 2017-2023, except PHEV)

Special tools required: 

• 61 0 300 
• 61 0 400 
• 61 1 100 
• 61 4 320 
• 61 0 200

  Courtesy of BMW OF NORTH AMERICA, INC.

• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 240 

Courtesy of BMW OF NORTH AMERICA, INC.

Courtesy of BMW OF NORTH AMERICA, INC.

WIRING HARNESS REPAIR CASE 4.0 .

Courtesy of BMW OF NORTH AMERICA, INC.

Repair product range, vehicle electrical system: 

Single parts for wiring harness repairs*

* Sourcing reference: BMW Parts Department

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Release and press-out tool: 

• special tool 61 0 300
• special tool 61 0 400 (MINI N12/N14)
• special tool 61 1 100 (combustion engine)

Handling: 

• NOTES FOR OPENING CONTACTS AND LOCKS  of different connector contact systems

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Cutting to length and strip off insulation from cables: 

Wire stripper MultiStrip10*

*Sourcing reference APPLICABLE BMW WORKSHOP EQUIPMENT CATALOG .

Handling: 

• CUTTING CABLES TO LENGTH AND STRIPPING OFF INSULATION .

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Crimping stop parts (small contacts) and butt connectors: 

• special tool 61 4 320

1. Tool without crimping head
2. Crimping head (STRIP OFF INSULATION AND CUTTING FIBER-OPTIC CABLES TO LENGTH )
3. Crimping head (CRIMPING FIBER-OPTIC CABLE CONTACTS )
4. Crimping head (CRIMPING MQS CONTACTS )

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5. Crimping head (CRIMPING MPQ CONTACTS )
6. Replacement blade (face-cutting fiberoptic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head (SI 2 04 06 293 )

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 61 0 200 (crimping kit)
• special tool 61 0 210 (matrix set SLK 8)
• special tool 61 0 220 (matrix set SLK 2.8)
• special tool 61 0 230(matrix set MAK 8/DFK4)
• special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Courtesy of BMW OF NORTH AMERICA, INC.

Handling: 

• Refer to Service Information: SI 2 02 05 194 .