34 31 500 Removing and installing/replacing tandem brake master cylinder (Countryman 2017-2023, except PHEV)
Special tools required :
- 32 1 270
Preliminary work needed :
- Read and comply with GENERAL NOTES .
- Remove EXPANSION TANK .
- Remove VEHICLE BATTERY .
IMPORTANT:
Before beginning repair work, fully press the brake pedal several times to reduce the vacuum pressure in the brake booster.
IMPORTANT:
Do not bend brake lines.
Close off brake lines and tandem brake master cylinder with seal plugs 32 1 270 .
Close off brake lines and tandem brake master cylinder with seal plugs 32 1 270 .
Unfasten brake lines (1).
Release nuts (2) and feed tandem brake master cylinder out of brake booster.
Installation :
Replace sealing ring (1).
Check rubber plugs (2) and replace if necessary.
When inserting the tandem brake master cylinder (1) into the brake booster, make sure the anti-roll bar link of the brake booster and the tandem brake master cylinder meet each other on one level.
Insert nuts (2) and tighten.
Replace self-locking nuts.
Tightening torque 34 31 1AZ .
Insert brake lines (1) and tighten down.
Tightening torque 34 32 1AZ .
Required follow-up work :
- Install EXPANSION TANK .
- Install VEHICLE BATTERY .
- Vent BRAKE SYSTEM with DSC.