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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - Repair -- Cooper All4 (F54) >> 27 00 Transfer Box >> Removal of intermediate shaft with support tube from transfer box (VTG) (Cooper Clubman ALL4 models)

Removal of intermediate shaft with support tube from transfer box (VTG) (Cooper Clubman ALL4 models)

Preliminary work needed: 

Removal: 

G00612278Courtesy of BMW OF NORTH AMERICA, INC.

Loosen screws (1).

Remove air duct

G00612279Courtesy of BMW OF NORTH AMERICA, INC.

Loosen screws (1).

G00612280Courtesy of BMW OF NORTH AMERICA, INC.

Pull the intermediate shaft with the support tube (1) out of the transfer box (VTG).

Installation: 

G00612281Courtesy of BMW OF NORTH AMERICA, INC.

Coat gearing of intermediate shaft uniformly with 5g grease.

Grease:  Lubricating grease Optitemp HT 1 LF, part number 83 23 0 417 754

G00612282Courtesy of BMW OF NORTH AMERICA, INC.

Install the intermediate shaft with support tube (1) in the transfer box (VTG).

G00612283Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Note the correct screw length! Screw M8x35 8.8

Tighten down screws (1).

Tightening torque 31 60 3AZ.

G00612284Courtesy of BMW OF NORTH AMERICA, INC.

Install air duct.

Tighten down screws (1).

Required follow-up work: