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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 96 (Body Equipment - Repair -- F55) >> General And Safety Information >> 41 00... Replace bolts

41 00... Replace bolts

WARNING: This page is about a different car, the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: On BMW and MINI bodies, various welded and pushed in bolts are being used.
Available repair options will be described below.

Single ball/double ball (version 1): 

Grind off any residues of the single ball (1), if applicable.

Drill hole with diameter 7 mm.

Fig 1: Single/Double Ball (Version 2)
G10141625Courtesy of BMW OF NORTH AMERICA, INC.

Set blind rivet nut (1).

Screw in single ball with thread until a height of 5 mm (double ball 10 mm) is reached.

Fig 2: Blind Rivet Nut
G10141626Courtesy of BMW OF NORTH AMERICA, INC.

Single ball/double ball (version 2): 

Grind off any residues of the single ball (1), if applicable.

Clean area with solvent cleaner R1.

Fig 3: Single/Double Ball (Version 2)
G10141625Courtesy of BMW OF NORTH AMERICA, INC.

Clean bonding surface of repair element single ball (1) with solvent cleaner R1.

Bond repair element optionally with adhesive K1, K5 or window pane adhesive at the same position.

Fig 4: Repair Element Single Ball Bonding Surface
G10141628Courtesy of BMW OF NORTH AMERICA, INC.

Coarse threaded bolt (version 1): 

Grind off any residues of the coarse threaded bolt (1), if applicable.

Fig 5: Coarse Threaded Bolt (Version 2)
G10141629Courtesy of BMW OF NORTH AMERICA, INC.

Spot weld coarse threaded bolt to same position.

Fig 6: Weld Coarse Threaded Bolt
G10141630Courtesy of BMW OF NORTH AMERICA, INC.

Coarse threaded bolt (version 2): 

Grind off any residues of the coarse threaded bolt (1), if applicable.

Drill hole with diameter 7 mm.

Set blind rivet coarse threaded bolt using riveting pliers.

Fig 7: Coarse Threaded Bolt (Version 2)
G10141629Courtesy of BMW OF NORTH AMERICA, INC.