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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 46 (Brakes - Repair (F55, F56)) >> Rear Brakes >> 34 21 745 Replacing rear left or right brake caliper

34 21 745 Replacing rear left or right brake caliper

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Necessary preliminary tasks: 

Removal: 

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 1: Pressing Brake Pedal Down To Floor Using Pedal Support
G04754178Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.
Fig 2: Locating Square Head Of Brake Hose
G11648450Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect brake hose from brake line (1).

Disengage brake hose from brackets (1).

Detach brake hose (2) from brake caliper.

Fig 3: Locating Clamps Of Brake Hose
G11648451Courtesy of BMW OF NORTH AMERICA, INC.

Detach retaining clip (1) in direction of arrow.

Disengage parking brake Bowden cable (2) from operating lever (3) at brake caliper.

Feed out parking brake Bowden cable (2) downwards.

Fig 4: Disengaging Parking Brake Bowden Cable Retaining Clip
G11648452Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew guide bolts (1).

If necessary, grip at hexagon head (2).

Remove brake caliper (3).

Fig 5: Locating Brake Caliper Guide Bolts
G11648429Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fig 6: Locating Brake Caliper Guide Bolts
G11648429Courtesy of BMW OF NORTH AMERICA, INC.

Mount brake caliper (3).

Insert guide bolts (1) and tighten down.

If necessary, grip at hexagon head (2).

Replace guide bolts.

Tightening torque 34 21 3AZ .

Feed in parking brake Bowden cable (2) from below.

Mount locking clip (3).

Engage parking brake Bowden cable (2) in operating lever (1) on brake caliper.

Fig 7: Locating Parking Brake Bowden Cable Locking Clip
G11648455Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Make sure that the brake hose is routed correctly!

Mount brake hose (2) on brake caliper.

IMPORTANT: First tighten brake hose on brake caliper. Never  twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.

Tighten down brake hose (2).

Tightening torque 34 32 3AZ .

Insert brake hose in brackets (1).

Fig 8: Locating Clamps Of Brake Hose
G11648451Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.
Fig 9: Mounting Brake Hose On Brake Line
G11648457Courtesy of BMW OF NORTH AMERICA, INC.

Mount brake hose on brake line (1) and tighten down.

Tightening torque 34 32 1AZ .

Remove pedal support.

Fig 10: Pressing Brake Pedal Down To Floor Using Pedal Support
G04754178Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: