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Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 46 (Brakes - Repair (F55, F56)) >> Front Brakes >> 34 11 020 Replacing the brake caliper on the front left or right

34 11 020 Replacing the brake caliper on the front left or right

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Necessary preliminary tasks: 

Removal: 

Press brake pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
Fig 1: Pressing Brake Pedal Down To Floor Using Pedal Support
G04754178Courtesy of BMW OF NORTH AMERICA, INC.

This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.

Fig 2: Locating Square Head Of Brake Hose
G11648409Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.

Disconnect brake hose from brake line (1).

Release brake hose (1) from brake caliper; if necessary, grip at knurled screw (2).

Remove retaining bracket (3) in direction of arrow.

Fig 3: Removing Retaining Bracket
G11648410Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew guide bolts (1).

If necessary, grip at hexagon head (2).

Remove brake caliper (3).

Fig 4: Brake Caliper Parts Location
G11648411Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Mount brake caliper (3).

Insert guide bolts (1) and tighten down.

If necessary, grip at hexagon head (2).

Fig 5: Brake Caliper Parts Location
G11648411Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace guide screw.

Tightening torque 34 11 3AZ .

IMPORTANT: Make sure that the brake hose is routed correctly!
Fig 6: Installing Retaining Bracket
G11648413Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:

First tighten brake hose on brake caliper.

Move wheels into straight-ahead position. Never  twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.

Tighten down brake hose (1); grip at knurled screw (2) for this purpose.

Tightening torque 34 32 2AZ .

Install retaining bracket (3) in direction of arrow.

Fig 7: Locating Square Head Of Brake Hose
G11648409Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Grip brake hose at square head (2) so that connecting piece cannot rotate in retaining bracket.

Tightening torque 34 32 1AZ .

Mount brake hose on brake line (1) and tighten down.

Fig 8: Pressing Brake Pedal Down To Floor Using Pedal Support
G04754178Courtesy of BMW OF NORTH AMERICA, INC.

Remove pedal support.

Required follow-up work: