LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 134 (Engine - Repair (F57)) >> 11 34 Valves With Springs >> Replacing all valve springs (B36 engine) (Cooper base)

Replacing all valve springs (B36 engine) (Cooper base)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2021 MINI Cooper, 2020 MINI Cooper, 2019 MINI Cooper, 2018 MINI Cooper, and 2017 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Preliminary work needed: 

Removal: 

Mount and bolt cylinder head on special tools 11 9 001 and 00 2 300.

G11671466Courtesy of BMW OF NORTH AMERICA, INC.

Prepare special tools 11 9 006, 11 9 007 and 11 9 008as pictured.

G11671467Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Special tools 11 9 008 must be positioned accordingly in the next operation.
G11671468Courtesy of BMW OF NORTH AMERICA, INC.

Turn special tool 11 9 006 over and insert as pictured.

Lock special tool 11 9 005in the direction of the arrow.

G11671469Courtesy of BMW OF NORTH AMERICA, INC.

Lock special tool 11 9 005 in the direction of the arrow.

Rotate cylinder head, using special tool 11 9 000, 180° into installation position.

G11671470Courtesy of BMW OF NORTH AMERICA, INC.

Align special tool 11 9 009 in direction of valve axis. Select corresponding groove with special tool 11 9 017.

Press down valve spring on upper spring cup with special tools 11 9 009 and 11 9 017.

Valve spring can be held in pressed-down position with special tool 11 9 011.

NOTE: Illustration shows B48A engine.
G11645166Courtesy of BMW OF NORTH AMERICA, INC.

Keep valve spring pressed down with special tool 11 9 017.

Use a magnet to remove valve keys (1) from valve (2).

Relieve load on valve spring. Remove valve spring and spring cup.

Set down valve spring, spring cup and valve keys in special tool 11 4 480 in an orderly manner.

G11645167Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

IMPORTANT: Incorrect assembly possible.
Incorrect installation will result in valve spring breakage.
Risk of mixing up the valve springs for the inlet and exhaust valves.

Valve springs (1) are marked in color (2).

Color for intake valves and exhaust valves:

Install the valve spring so that the larger diameter (Y) points to the bottom spring cup.

G11645168Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, replace VALVE STEM SEALS .

Installation sequence:

  1. valve
  2. Valve stem seal
  3. Valve spring
  4. Top spring cup
  5. Valve keys
G06853064Courtesy of BMW OF NORTH AMERICA, INC.

Align special tool 11 9 009 in direction of valve axis.

Select corresponding groove with special tool 11 9 017.

Press down valve spring on upper spring cup with special tools 11 9 009 and 11 9 017.

Valve spring can be held in pressed-down position with special tool 11 9 011.

NOTE: Illustration shows B48A engine.
G11645166Courtesy of BMW OF NORTH AMERICA, INC.

Keep valve spring pressed down with special tool 11 9 017.

Use a magnet to install valve keys (1) on valve (2).

Relieve load on valve spring.

G11645167Courtesy of BMW OF NORTH AMERICA, INC.

Unlock special tool 11 9 005.

Remove special tool 11 9 006.

G11671477Courtesy of BMW OF NORTH AMERICA, INC.

Remove cylinder head from special tools 11 9 001 and 00 2 300.

G11671466Courtesy of BMW OF NORTH AMERICA, INC.

Required follow-up work: