41 63 003 Replacing cover bowl

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks:

Remove right REAR WHEEL
Remove rear right WHEEL ARCH COVER
Remove FLAP FOR FUEL FILLER NECK
Close the central locking system with open cap

IMPORTANT: Deformation of the sheet metal flanges in the side wall and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Removal:

The following new body parts are required:

(1) Cover bowl

Fig 1: Cover Bowl

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MINI Cooper S:

Lift out latch mechanisms (1) and remove cover of fuel filler cap (2).

Fig 2: Fuel Filler Cap Cover And Latch Mechanisms

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Removing the FUEL FILLER NECK .

NOTE: The fuel filler neck is only removed until the cover pot is removed.

Once the cover pot has been removed, reinstall the fuel filler neck.

Press sealing cup through to the outside.

Fig 3: Pressing Sealing Cup Through To Outside

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Pierce cover bowl at markings (1) with a small screwdriver.

Fig 4: Cover Bowl Markings

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Insert screwdriver to a depth of max. 5 mm and unlock cover bowl latch mechanism.

Fig 5: Unlocking Cover Bowl Latch Mechanism

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Hold cover pot gently under tension.

Unlock latch mechanisms on left and right by inserting a screwdriver in the direction of arrow.

Fig 6: Unlocking Latch Mechanisms

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IMPORTANT: Do not damage sheet metal flange of side wall.

Screw cover pot (1) out of the side panel in the direction of arrow and remove.

Fig 7: Removing Side Panel Cover Pot

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Unlock and disconnect plug connection (1) for actuator drive.

Release cable (2) for emergency operation of fuel filler cap.

Remove cover pot.

Fig 8: Actuator Drive Plug Connection And Fuel Filler Cap Emergency Release Cable

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Installation:

Remounting the SERVODRIVE FOR FUEL FILLER FLAP .

Connect the plug connection (1) for the servodrive.

Attach cable (2) for emergency operation of fuel filler cap.

Fig 9: Actuator Drive Plug Connection And Fuel Filler Cap Emergency Release Cable

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Check central locking system before installation of cover bowl.

IMPORTANT: Do not damage sheet metal flange of side wall.

Install cover pot (1) in the side panel in the direction of arrow.

NOTE: Cover bowl must audibly snap into place 2 times.

Fig 10: Installing Cover Pot In Side Panel

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NOTE: There must be no discernible gap between sealing lip and side wall in area (1).

Fig 11: Installing Cover Pot In Side Panel

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Using fitting aid (1), pull seal (2) over sheet metal flange of wheel arch (3).

Fig 12: Pulling Sealing Lip Over Sheet Metal Flange Of Wheel Arch

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Check that sealing lip (1) is mounted correctly.

Fig 13: Checking Sealing Lip

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MINI Cooper S:

NOTE: Latch mechanisms (1) must not be damaged.

Fig 14: Latch Mechanisms

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MINI Cooper S:

Install fuel filler cap cover (2).

NOTE: Latch mechanisms (1) must be felt to engage.

Fig 15: Fuel Filler Cap Cover And Latch Mechanisms

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